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As a Virtual Analysis Engineer within the Body Manufacturing Product Interface (PI) organization, you will ensure that product designs are manufacturable, robust, and compliant with Body Manufacturing Requirements (MRs). You will use advanced math‑based tools, simulation utilities, and digital verification methods to evaluate weldability, accessibility, sealing, part handling, and overall BIW manufacturability throughout the Vehicle Development Process. You will serve as a key technical bridge between Product Engineering, Stamping, Body ME, and Manufacturing Integration teams—providing early, actionable feedback that reduces design churn, prevents downstream issues, and ensures that GM’s products are optimized for high‑quality, high‑volume production.
Job Responsibility:
Use Siemens TeamCenter, TcVIS, NX, and Tecnomatix (Process Simulate/Designer) math tools to assess design compliance with Manufacturing Requirements (MRs) including weldability, sealing, gun access, part handling, and BIW manufacturability
Conduct manual virtual analysis where automated tools do not exist, identifying MR gaps, feasibility issues, and manufacturing risks
Generate and post manufacturability issue reports for cross-functional teams (PI, Stamping, Body ME, Product Engineering)
Create Key Performance Indicator (KPI) charts at each templated math synch point to track MR compliance, design maturity, and outstanding actions
Support virtual manufacturing studies, using software tools to evaluate product placement and compatibility within manufacturing facilities (robot reach, station constraints, sequencing, access)
Validate interbuildability and cross‑program compatibility at math-based checkpoints
Review design updates and coordinate feedback loops between Product Engineering and Manufacturing Engineering
Provide recommendations for process‑friendly design optimizations and manufacturing-driven engineering changes
Requirements:
Proficiency with Siemens toolsets: TeamCenter, TcVIS, NX, and Tecnomatix Process Simulate/Designer
Ability to rapidly learn and apply new math‑based and virtual analysis tools
Strong analytical capability with experience evaluating manufacturability constraints in digital environments
Ability to manage virtual analysis workload, prioritize math reviews, and deliver results aligned with program timing
Bachelor’s degree in engineering or related technical field
Nice to have:
Body Shop launch experience or exposure to BIW processes
Experience in BIW tooling design, joining processes, or manufacturing requirement development
Strong understanding of math‑based processes and virtual simulation workflows
Robot simulation experience (Process Simulate or equivalent)
Familiarity with GMNA Manufacturing Standards, Body Manufacturing Requirements, and GVDP deliverables
Coding or scripting experience (C++, Visual Basic, Python) to automate math checks or customize analysis tools