Validation Mechanical Test Engineer Job at BorgWarner (Ithaca)

Test & Validation Engineer – Motors & Actuators

We are looking for a Test & Validation Engineer to own the characterization, tes...

Location

United States , Palo Alto

Salary:

95000.00 - 142600.00 USD / Year

1X Technologies

Expiration Date

Until further notice

Requirements

Bachelor’s or Master’s degree in Electrical Engineering, Mechanical Engineering, Robotics, or a related field
Experience testing electromechanical systems or power electronics
Hands-on experience with lab equipment and test setups
Strong data analysis skills and attention to detail
Ability to design tests that answer real engineering questions
Comfortable working with hardware, software, and multidisciplinary teams

Job Responsibility

Develop, operate, and maintain motor and actuator test setups, including dynos and custom test rigs
Define and execute test plans for performance, efficiency, thermal behavior, and robustness
Characterize motors and actuators across operating envelopes
Automate tests and data collection where appropriate
Analyze test data and present clear insights to engineering teams
Support hardware bring-up, debugging, and failure analysis
Collaborate with control and firmware engineers to validate control performance
Contribute to regression testing for hardware and firmware changes
Document test procedures, results, and lessons learned

What we offer

Health, dental, and vision insurance
401(k) with company match
Paid time off and holidays

Fulltime

Senior Mechanical Engineer: Test Development Engineering

As a Senior Mechanical Engineer in Test Development Engineering, you will play a...

Location

United States , South Jordan, Utah

Salary:

Not provided

Cricut

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Mechanical Engineering, Mechatronics, or a related field
10+ years of experience in mechanical design, test and calibration equipment development, or precision metrology systems
Proficiency in CAD software (Creo, SolidWorks) and related engineering analysis tools (FEA, tolerance analysis)
Strong understanding of mechanical systems, pneumatic and electromechanical integration, and manufacturing processes
Deep knowledge of measurement science, tolerance analysis, and statistical methods for calibration and product qualification
Experience in test system design, metrology instrumentation, and mechanical calibration processes
Hands-on experience with mechanical test setups, data acquisition, and troubleshooting of measurement systems
Excellent analytical, problem-solving, and documentation skills
Strong communication skills and ability to lead cross-functional technical efforts

Job Responsibility

Conceptualize, design, and document assembly jigs, test fixtures, and precision metrology systems to support both production and validation testing
Develop custom calibration and test instruments, including mechanical, pneumatic, and electro-mechanical assemblies for high-accuracy measurements
Integrate sensors, load cells, displacement transducers, pressure gauges, and other instrumentation into test systems to support product calibration and verification
Collaborate with cross-functional teams (Design, Manufacturing, Quality, Calibration Labs, and Contract Manufacturers) to define test requirements and system capabilities
Utilize CAD software (Creo, SolidWorks) to create detailed 3D models and drawings of mechanical systems, with GD&T applied for precision alignment and repeatability
Generate and maintain Requirement Documents, Calibration Procedures, and Test System Specifications to ensure alignment between product and test design intent
Participate in supplier design reviews and qualification of external test and calibration equipment
Develop and validate test procedures, calibration methods, and verification plans for measurement systems and mechanical fixtures
Ensure measurement system analysis (MSA), gage R&R, and traceability to NIST or equivalent standards in all calibration processes
Conduct statistical evaluations of test data to assess system reliability, repeatability, and reproducibility

What we offer

competitive Medical, Dental, and Vision coverage
401(k) match
generous PTO
tuition reimbursement
yearly lifestyle stipend
exclusive employee discounts

Fulltime

Validation Engineer – Mechanical Systems

We are seeking a Validation Engineer to lead the design validation and build ver...

Location

United States , San Jose

Salary:

150000.00 - 250000.00 USD / Year

Figure

Expiration Date

Until further notice

Requirements

4+ years of experience in mechanical validation or testing for robotics, automotive, or complex electromechanical systems
Strong understanding of mechanical design principles, material properties, load paths, and failure analysis
Hands-on experience designing and executing strain, vibration, and fatigue tests, and developing validation fixtures or rigs
Proficiency with CAD and GD&T (ASME Y14.5), with ability to correlate FEA or simulation results to physical test data
Knowledge of manufacturing processes, tolerance control, and first-article inspection
Excellent collaboration, communication, and documentation skills
Bachelor’s or Master’s in Mechanical, Mechatronics, or Robotics Engineering

Job Responsibility

Plan and execute mechanical validation for new and existing robot designs, covering structural, fit-up, tolerance, and strength testing
Design and build test fixtures and rigs to simulate static, dynamic, and real-world loading and failure conditions
Analyze test data, perform root-cause investigations, and drive corrective actions with design and manufacturing teams
Inspect and validate first-article builds, verifying alignment, torque, fastener preload, and tolerance stack-ups across assemblies
Document validation results and partner with reliability engineering to link design validation outcomes to field performance

Fulltime

Mechanical Test Engineer

This role is supporting mechanical testing engineering processes including vibra...

Location

Finland , Espoo

Salary:

Not provided

ICEYE

Expiration Date

Until further notice

Requirements

MSc degree (or equivalent) in Mechanical or Aerospace Engineering
Experience with R&D projects
Prior experience in Autodesk Inventor/Vault (or ability to switch from a similar design/PDM software)
Prior experience with FE (Finite Element) analysis tools (Hypermesh, ANSYS, Nastran, etc.), including statics, modal and dynamics
Prior experience in developing clean sheet designs and developing them to a conceptual working prototype
Creation and interpretation of manufacturing drawings
Ability to work independently and in a team, take initiative and communicate effectively
A positive attitude and a desire to learn new things
Willingness to travel to testing facilities (~7 times per year)
Hands-on approach: be prepared to use a screwdriver!

Job Responsibility

Supporting mechanical testing engineering processes including vibration/shock testing, and CAD design for testing jigs
Successful coordination and completion of vibration tests for new subsystems
Successful coordination and completion of vibration tests for new-generation satellites
Delivery of custom mechanical testing campaigns meeting project requirements
Mechanical interfaces for vibration, shock, and other mechanical tests designed and validated
Mechanical Ground Support Equipment (MGSE) designed, assembled, and verified for operational readiness
Effective contribution to the development and optimization of test jigs
Comprehensive and accurate technical documentation delivered

What we offer

Occupational healthcare, occupational, and accident insurance
A yearly benefit budget to spend as you wish (i.e. on sport, transport, bike benefit, wellness, lunch, etc.)
Phone subscription with iPhone of choice
Relocation support (i.e. flight tickets, accommodation, relocation agency support)
Time for self-development, research, training, conferences, or certification schemes
Inspiring and collaborating offices and silent workspaces enable you to focus

Fulltime

Systems Engineer & Systems Test Engineer

We’re working with a leading aerospace organisation developing next-generation f...

Location

United Kingdom , Crawley

Salary:

Not provided

Morson Talent

Expiration Date

Until further notice

Requirements

Experience in systems integration and testing within complex engineering environments
Strong troubleshooting and root cause analysis skills
Experience working with hardware/software interfaces
Ability to develop and execute test plans and procedures
Strong communication skills, with the ability to work across teams and with customers

Job Responsibility

System Integration: Integrate hardware and software subsystems into fully functional flight simulation systems
Work with multidisciplinary teams (software, electronics, mechanical) to ensure seamless system performance
Diagnose and resolve integration issues, identifying root causes and implementing fixes
Configure and optimise systems to improve reliability and performance
Verification & Validation (V&V): Develop and execute test plans to verify system performance and functionality
Validate systems against requirements and regulatory standards
Produce clear test documentation, including reports, results, and corrective actions
Support certification activities and ensure compliance with industry standards
Customer Acceptance: Act as a key technical contact during system acceptance phases
Support customer demonstrations, testing, and sign-off activities

What we offer

Work on cutting-edge aerospace simulation technology
Be involved across the full system lifecycle - from integration to customer delivery
Opportunity to work in a customer-facing technical role
Join a collaborative, multidisciplinary engineering team

Fulltime

Mechanical Development Engineer - Mechanical Integration

The Mechanical Development Engineer (MDE) - Mechanical Integration (MI) is respo...

Location

Mexico , San Luis Potosí

Salary:

Not provided

BorgWarner

Expiration Date

Until further notice

Requirements

Minimum of a bachelor’s degree in Mechanical Engineering or related field
Over 5 years of engineering experience in the automotive sector and or a global manufacturing environment with High proficiency in English
Hands-on experience with EV (Electrical Vehicles) and ICE (Internal Combustion Engine) Powertrain systems, including powertrain, transmission, and electric drive module components
Background in powertrain systems, with specific expertise in housing, castings, stampings, bearings, fasteners, seals, plugs, harness, cooling and lubrication with demonstrated experience in development, or integration
Demonstrated success in the design, development, and launch of advanced powertrain systems, with a strong track record of delivering high-performance solutions from concept to production
Teamcenter knowledge
Proficient with Microsoft office products - Outlook, Word, Excel, PowerPoint

Job Responsibility

Design, develop, and release mechanical integration components including housing, castings, stampings, bearings, fasteners, seals, plugs, harnesses, cooling, and lubrication systems to meet defined performance, durability, and cost targets
Select appropriate materials
Create design work orders and provide direction to CAD resources
Perform engineering analysis and calculations
Issue CAE requests and provide technical direction
Create and maintain component and sub-system Design Failure Mode and Effects Analyses (DFMEAs)
Assess structural integrity
Evaluate thermal management performance
Confirm sealing capability
Ensure manufacturability

Fulltime

Electrical Engineer II, RF Test Engineer

As an RF Test Engineer, your work will be essential in ensuring that the wireles...

Location

United States , Scottsdale

Salary:

Not provided

Axon

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Electrical Engineering, RF Engineering or similar discipline
Minimum of 3 years of hands-on RF and wireless device testing experience
Minimum of 3 years of wireless device test plan development for evaluating performance of various wireless interfaces against system and product requirements
Solid understanding of basic RF principles and theory, familiar with basic RF technology circuitry stages and topologies
Experience with modern RF technology including multiband Wi-Fi, Bluetooth, Cellular (LTE, 5G FR1), and multi-constellation GNSS and their test methodologies
Cellular experience is a must-have
High level of familiarity of cellular certification processes, test requirements, and test methods (PTCRB, CTIA, GCF, Carrier testing, etc), with hands on experience with device pretesting
Familiarity of worldwide EMC and intentional radiator regulatory standards and test methods (FCC, CE, ETSI, etc)
Proficient with operation of RF equipment such as RF communication testers (CMW, CMX, Litepoint), Network Analyzers, Spectrum Analyzers, RF power meters, Signal Generators, RF Test chambers
Experience with collaborative RF debug at device and circuit level

Job Responsibility

Design and implement test plans to evaluate the performance of wirelessly connected devices, ensuring they meet stringent product and regulatory requirements
Record RF test data and organize results, creating clear, actionable reports
Present findings and recommendations to cross-functional teams, enabling swift resolution of design challenges
Evaluate RF performance characteristics such as Total Radiated Power (TRP), Total Isotropic Sensitivity (TIS), and other over-the-air (OTA) metrics for cellular-enabled wireless devices using advanced equipment
Use instruments like spectrum analyzers and radio communication testers to assess conducted performance of wireless technologies, including LTE, 5G, Wi-Fi, Bluetooth, and GNSS
Support product field evaluations to validate RF performance under diverse real-world conditions, such as urban or rural environments
Investigate and debug issues such as poor sensitivity, low transmit power, or signal interference in wireless devices
Assist in the regulatory pre-certification and formal certification test efforts for hardware by preparing test samples, working closely with external test labs, troubleshooting issues, and ensuring successful completion of certification activities
Expand your knowledge of RF systems, testing methodologies, and certification standards while working closely with experienced engineers to develop your technical expertise and contribute to innovative designs

What we offer

Competitive salary and 401k with employer match
Discretionary paid time off
Paid parental leave for all
Medical, Dental, Vision plans
Fitness Programs
Emotional & Mental Wellness support
Learning & Development programs

Fulltime

Electrical Engineer II, RF Test Engineer

As an RF Test Engineer, your work will be essential in ensuring that the wireles...

Location

United States , Scottsdale

Salary:

Not provided

Axon

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Electrical Engineering, RF Engineering or similar discipline
Minimum of 3 years of hands-on RF and wireless device testing experience
Minimum of 3 years of wireless device test plan development for evaluating performance of various wireless interfaces against system and product requirements
Solid understanding of basic RF principles and theory, familiar with basic RF technology circuitry stages and topologies
Experience with modern RF technology including multiband Wi-Fi, Bluetooth, Cellular (LTE, 5G FR1), and multi-constellation GNSS and their test methodologies
Cellular experience is a must-have
High level of familiarity of cellular certification processes, test requirements, and test methods (PTCRB, CTIA, GCF, Carrier testing, etc), with hands on experience with device pretesting
Familiarity of worldwide EMC and intentional radiator regulatory standards and test methods (FCC, CE, ETSI, etc)
Proficient with operation of RF equipment such as RF communication testers (CMW, CMX, Litepoint), Network Analyzers, Spectrum Analyzers, RF power meters, Signal Generators, RF Test chambers
Experience with collaborative RF debug at device and circuit level

Job Responsibility

Design and implement test plans to evaluate the performance of wirelessly connected devices, ensuring they meet stringent product and regulatory requirements
Record RF test data and organize results, creating clear, actionable reports
Present findings and recommendations to cross-functional teams, enabling swift resolution of design challenges
Evaluate RF performance characteristics such as Total Radiated Power (TRP), Total Isotropic Sensitivity (TIS), and other over-the-air (OTA) metrics for cellular-enabled wireless devices using advanced equipment
Use instruments like spectrum analyzers and radio communication testers to assess conducted performance of wireless technologies, including LTE, 5G, Wi-Fi, Bluetooth, and GNSS
Support product field evaluations to validate RF performance under diverse real-world conditions, such as urban or rural environments
Investigate and debug issues such as poor sensitivity, low transmit power, or signal interference in wireless devices
Assist in the regulatory pre-certification and formal certification test efforts for hardware by preparing test samples, working closely with external test labs, troubleshooting issues, and ensuring successful completion of certification activities
Expand your knowledge of RF systems, testing methodologies, and certification standards while working closely with experienced engineers to develop your technical expertise and contribute to innovative designs

What we offer

Competitive salary and 401k with employer match
Discretionary paid time off
Paid parental leave for all
Medical, Dental, Vision plans
Fitness Programs
Emotional & Mental Wellness support
Learning & Development programs

Fulltime

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Validation Mechanical Test Engineer

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