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Support FTPM (Ford Total Productive Maintenance) and FPS (Ford Production System) initiatives within the machining department
Assist Machining and Maintenance Engineers in the optimization of current production processes (CNC machining, tooling, washing, and assembly)
Participate actively in problem-solving activities (using 5Whys, Fishbone, and Is/Is Not analysis) focused on equipment reliability, cycle times, and quality issues
Monitor, track, and analyze key manufacturing and maintenance metrics (JPH, OEE, MTBF, MTTR, Scrap, and Tooling Costs)
Collaborate in the development and update of Standardized Work Sheets (SWS), Job Instruction Sheets (JIS), and safety protocols for machining stations
Assist in the management of tooling life cycles, including testing new cutting tools and documenting performance trials
Support the implementation of continuous improvement (Kaizen) ideas and cost-reduction projects within the production lines
Work with Ford corporate systems such as MAXIMO, QLSCM, CORA, and POSMON to track work orders, equipment history, and performance data
Assist in the coordination of maintenance planning and shutdown activities for the machining area
Support Simultaneous Engineering and Forward Planning teams during new model launches, equipment installations, or line re-layouts
Help document breakdown root causes in R&M (Reliability & Maintainability) reports and follow up on corrective actions
Act as a bridge of communication between the engineering team, Team Leaders, and hourly operators to drive projects forward
Requirements
active student in final semesters of a Bachelor’s Degree in Engineering (Mechanical, Mechatronics, Industrial, Electrical, or related)
Basic understanding of Lean Manufacturing, Six Sigma, or Ford Production System (FPS) concepts
Strong analytical mindset with the ability to troubleshoot technical issues to identify root causes
Excellent communication and interpersonal skills, capable of interacting effectively with both hourly operators and salaried leadership
Self-starter attitude with high initiative to take ownership of assigned projects with limited supervision
Intermediate to Advanced English level (written and spoken)
Nice to have
Bachelor’s Degree in Mechatronics or Mechanical Engineering
Previous internship or co-op experience in an automotive or high-volume manufacturing environment (machining or powertrain experience is a strong plus)
Basic knowledge of CNC programming (G & M codes), cutting tool geometry, and machining parameters
Familiarity with PLC logic, automation, or robotics (Fanuc, ABB)
Proficiency in CAD software (AutoCAD, SolidWorks) and advanced Microsoft Excel for data analysis
Basic knowledge of industrial safety standards (LOTO, ergonomics)