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The Tooling and Programming Manager is responsible for overseeing daily operations of the CNC machining and prototype production shop. This shop directly supports Nelipak’s thermoforming operations by producing and maintaining prototype tooling and parts used in the development and manufacture of thermoformed medical packaging solutions. The manager leads a team of machinists and technicians focused on high-quality, precision tooling and part fabrication that enables consistent thermoforming performance. This position also provides hands-on technical support to production through troubleshooting, repair, and process improvement initiatives that sustain optimal forming quality and uptime.
Job Responsibility:
Lead, schedule, and supervise hourly CNC and prototype shop personnel to ensure safe, efficient, and high-quality production
Manage the machining and fabrication of thermoforming prototype tooling and parts, ensuring alignment with engineering and customer requirements
Support Whitehall thermoforming production operations by troubleshooting tooling-related issues, performing repairs, and coordinating modifications or improvements
Maintain and ensure readiness of all CNC equipment, manual mills, and other shop tools used for thermoforming tool and component production
Collaborate closely with engineering, production, and quality teams to ensure prototype tools and formed parts meet design intent, forming quality, and performance expectations
Oversee work orders, job scheduling, and shop priorities to meet development and production support timelines
Drive continuous improvement in machining processes, setup efficiency, material utilization, and forming tool performance
Maintain accurate ERP and maintenance records related to tooling builds, configurations, and service activities
Ensure compliance with all safety standards and Nelipak policies
Identify training needs and mentor team members to develop technical and thermoforming-related machining skills.
Requirements:
Experience working with various tooling raw materials including aluminum, steel, and plastic composites (ren-shape, red board, etc.)
Experience working with plastics and understanding how in plastic sheet including HIPS, PETG, PVC, and others, interact with heat, tooling, shrink, etc.
Experience in thermoforming industry a plus
3-5 years of experience in CNC machining, tooling, or prototype manufacturing environments
3-5 years of supervisory or team leadership experience
Proficiency in CNC programming (e.g., Mastercam or similar) and reading engineering drawings or CAD models
Experience with tooling materials including aluminum, steel, and plastic composites (ren-shape, red board, etc .)
Experience in supporting or manufacturing tooling for thermoforming or plastic forming operations preferred
Background in prototype or short-run production environments a plus
Strong leadership and team development skills
Excellent troubleshooting and problem-solving abilities, especially related to tooling performance and thermoforming process issues
Strong understanding of machining principles, tool design, and forming tool construction
Ability to manage multiple priorities and meet deadlines in a fast-paced, production-support environment
Effective communication across departments including engineering, production, and quality
Requires standing, walking, and operating machinery in a shop environment. Personal protective equipment (PPE) including safety glasses, gloves, and other items as required must be worn in designated areas.
Nice to have:
Experience in thermoforming industry a plus
Experience in supporting or manufacturing tooling for thermoforming or plastic forming operations preferred
Background in prototype or short-run production environments a plus.