Thermal Engineer, Analysis Job at Harbinger Motors (Garden Grove)

Staff ECS Thermal Analysis Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...

Location

United States , San Jose

Salary:

150000.00 - 190000.00 USD / Year

Archer Aviation

Expiration Date

Until further notice

Requirements

M.S. or Ph.D. in Mechanical or Aerospace Engineering (or related field)
5+ years of experience in thermal and flow analysis
Strong proficiency in thermal/fluid modeling tools (Thermal Desktop, SINDA/Fluint, Flownex, GT-Suite, or CFD codes)
Solid understanding of thermodynamics, fluid dynamics, and heat transfer
Experience with CFD tools such as ANSYS Fluent, Star-CCM+, or OpenFOAM for detailed flow assessments
Familiarity with DO-160 and environmental qualification standards for aircraft systems
Strong data analysis and scripting skills (Python or MATLAB preferred)
Excellent communication and documentation skills

Job Responsibility

Perform detailed 1D and 3D flow and thermal analyses for ECS and other ventilation systems for the cabin, electronic bays and the rest of fuselage
Support ECS architecture definition including air distribution, heat exchanger sizing, and control strategies
Develop steady-state and transient thermal/fluid models using tools such as Ansys Fluent, Start CCM+, Matlab, and similar
Analyze pressure drops, mass flow distributions, and cabin air mixing under various flight and ground conditions
Evaluate heat loads from avionics, electronics, and cabin occupants to ensure temperature and humidity control targets are met
Evaluate solar loading on the structure and through transparencies
Correlate analytical models with test data from component and system-level validation campaigns
Collaborate with multidisciplinary teams (structures, avionics, powertrain, flight sciences) to ensure system integration and compliance with safety and environmental requirements (e.g., DO-160)
Contribute to the development of requirements, test plans, and verification documentation for certification

Fulltime

Structural Analysis Engineer IV

This role will require the engineer to work cross-functionally and identify need...

Location

United States , Louisville

Salary:

101175.06 - 175923.79 USD / Year

Arcfield

Expiration Date

Until further notice

Requirements

Bachelor's degree in relevant engineering or computation field plus 8-10 years or MS plus 6-8 years professional working experience in structural engineering positions or PhD with 3-5 years
2+ years of professional working experience in the space industry
Minimum of 2+ years of experience in structural analysis
Minimum of 2+ years of experience in Mechanical Design for small satellites using CAD software
Must be able to obtain and maintain a Secret clearance
Proficiency in finite element analysis (FEA) software (Femap preferred), proficient in basic structural & dynamic principles
Strong understanding of structural mechanics, dynamics, and materials science principles relevant to aerospace applications
CAD Modeling Experience

Job Responsibility

Lead and assist with the structural analysis of small satellites, payloads, sub-assemblies, and ground support equipment
Develop and execute finite element models (FEM) to simulate and predict the structural behavior of various components using NASA & Mil Standards
Perform first-principles calculations throughout the design cycle
Perform linear and nonlinear static, dynamic, and thermal analyses to assess stress margins, fatigue life, and potential failure modes
Collaborate with design engineers to optimize structural designs, materials, and configurations to meet performance, weight, and cost targets while ensuring structural safety and reliability
Conduct trade studies and sensitivity analyses to evaluate design alternatives, assess design margins, and mitigate structural risks and uncertainties
Generate comprehensive analysis reports, technical memos, and presentations to communicate analysis results, conclusions, and recommendations to project stakeholders, including management, customers, and regulatory authorities
Provide feedback and input to cross-functional teams: Provide structural input to help guide preliminary & detailed designs
Provide structural feedback on how to correct any design non-compliances
Provide structural input during test planning phases and process review

What we offer

Health Insurance
Life Insurance
Paid Time Off
Holiday Pay
Short Term and Long-Term Disability
Retirement and Savings
Learning and Development opportunities
wellness programs

Fulltime

Lead Electromechanical Design and Analysis Engineer

At Boeing, we innovate and collaborate to make the world a better place. We're c...

Location

India , Bengaluru

Salary:

Not provided

Boeing

Expiration Date

Until further notice

Requirements

Bachelor of Science degree in Engineering with a focus in Mechanical or Aeronautical or non-US equivalent qualifications directly related to the work statement
Skills and ability to: collect, organize, synthesize, and analyze data
summarize findings
develop conclusions and recommendations from appropriate data sources
Knowledge of various engineering disciplines such as electrical, mechanical, and systems
Knowledge of manufacturing, methods, fabrication processes (e.g., forming, stamping, machining, heat treatment, machines/machine tools, cutting tools and fluids, N/C programming, instrumentation, data acquisition and control systems)
Advanced knowledge of design concepts and techniques (e.g., concurrent engineering, Design for Manufacture/Assembly [DFM/A])/DFX
Ability to understand the big picture and the inter-relationships of all positions and activities in the system
Experience in using Engineering design tools, specifically, 3D CAD tools such as Creo/NX/Catia, PLM(Teamcenter/Enovia/3DX) and good understanding of ASME Y14.5 Geometric Dimensioning and Tolerance Standards
Has worked on multiple Electromechanical project complete design, development and certification life cycles

Job Responsibility

Resolves complex issues on critical programs related to architectural approaches, requirements, specifications and design
Leads technical aspect of proposal preparation
Identifies critical performance measures and develops processes for computing them
Leads activities in support of Supplier Management with make/buy recommendations and other technical services
Coordinates engineering support throughout the lifecycle of the product
Develops new concepts for future product designs to meet projected requirements
Recommends and manages technology insertion
As senior technical leader who combines deep technical expertise, demonstrated systems-thinking, conflict resolution skills, and proven people leadership to drive delivery and uplift engineering practices
Lead the design and development of electromechanical products in close coordination with software, electronics, systems, manufacturing and certification authorities
Provide technical quality review of the development and documentation of Mechanical, Structural and thermal environment to establish the Electro Mechanical system design

What we offer

Competitive base pay and incentive programs
Industry-leading tuition assistance program pays your institution directly
Resources and opportunities to grow your career
Up to $10,000 match when you support your favorite nonprofit organizations

Fulltime

Senior Thermal Engineer

We are seeking a Senior / Principal Mechanical Engineer to provide technical lea...

Location

United States , North Reading

Salary:

121700.00 - 194700.00 USD / Year

Teradyne

Expiration Date

Until further notice

Requirements

B.S. in Mechanical Engineering (M.S. or Ph.D. a plus)
Typically, 8+ years of experience in thermal, heat-transfer, or mechanical systems engineering
Ability to demonstrate academic knowledge of heat transfer principles
Strong foundation in heat transfer, fluid mechanics, and thermal system design
Experience with liquid cooling systems and high-power electronics
Proficiency with thermal simulation tools (CFD / FEA)
Experience working with lab data, test instrumentation, and model correlation
CAD experience (SolidWorks or equivalent)
Thermal simulation tools such as ANSYS Fluent, Icepak, COMSOL, OpenFOAM or similar
Data analysis using tools such as MATLAB SIMULINK, Python, or LabVIEW

Job Responsibility

Lead the definition, design, and validation of thermal systems that directly enable system-level semiconductor test
Architecting and developing device-level thermal solutions, including liquid-cooled cold plates, advanced thermal interface materials, and mechanically compliant interfaces
Designing and analyzing liquid cooling systems that support very high-power density devices
Leading thermal simulation efforts using CFD and analytical methods
Developing thermal solutions that support elevated-temperature operation and rapid thermal transients
Defining and executing experimental validation plans, including lab instrumentation, data acquisition, and detailed correlation of experimental results to simulation models
Collaborating with controls and software engineers to support active thermal control concepts
Supporting the transition of thermal designs from prototype through qualification and high-volume manufacturing
Mentoring junior engineers, reviewing technical work, and contributing to thermal design best practices and standards
Working directly with semiconductor manufacturers and system companies to understand device-level thermal requirements

What we offer

Medical
Dental
Vision
Flexible Spending Accounts
Retirement savings plans
Life and disability insurance
Paid vacation & holidays
Tuition assistance programs

Fulltime

Mechanical Product Design and Analysis Engineer

At Boeing, we innovate and collaborate to make the world a better place. We’re c...

Location

United States , El Segundo

Salary:

Not provided

Boeing

Expiration Date

June 24, 2026

Requirements

Bachelor of Science degree from an accredited course of study in mechanical engineering, aerospace engineering, or equivalent
Experience using Computer-Aided Design (CAD) tools
Either: Experience with thermal, structural, dynamics, and/or vibration analysis and tools -OR- Experience with Printed Circuit Boards (PCB) design or assembly
2 or more years' related work experience or an equivalent combination of technical education and experience
This position requires the ability to obtain a US Security Clearance for which the US Government requires US Citizenship as a condition of employment. A final U.S. Secret Clearance Post-Start is required

Job Responsibility

Coordinate with multi-discipline groups to develop and understand requirements and develop high-level and detailed designs consistent with those requirements
Guides structural design and configuration development by performing trade studies to optimize structure and meet program requirements
Performs detailed structural and thermal analysis using hand calculations and analysis tools
Documents structural analyses and data, required to show compliance with Boeing, customer and regulatory requirements, at a module, slice, and unit level
Collaborate with Electrical Engineering team to perform sizing and placement studies, as well as layout and route printed circuit boards (PCBs)
Validates designs through various methods of review, testing and analysis
Develops, deploys and supports new processes and process improvement to enable efficient performance of engineering tasks to reduce cycle time and drive product improvements
Conducts Root Cause and Corrective Action to investigate failures and go-forward plans
Identifies, tracks and statuses technical performance measures to measure progress and ensure compliance with requirements
Supports Supplier Management with make/buy recommendations and other technical services of limited scope

What we offer

Generous company match to your 401(k)
Industry-leading tuition assistance program pays your institution directly
Fertility, adoption, and surrogacy benefits
Up to $10,000 gift match when you support your favorite nonprofit organizations

Fulltime

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Battery Cell Electrochemistry Analysis Engineer

At General Motors, our product teams are redefining mobility. Through a human-ce...

Location

United States , Warren

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

BSE Chemical, Electrical, Computer Science, or Mechanical Engineering Required
Chemical Engineering preferred. Computer Science
Strong understanding of modeling processes and tools especially physics based degradation mechanisms and transport phenomena
2+ years of experience in industry executing battery modeling & analysis

Job Responsibility

Develop, maintain, and calibrate physiochemical, electrochemical, thermal, mechanical, and safety models for current and future battery chemistries
Use COMSOL, MATLAB/SIMULINK, SABER, Python, and PyBaMM to implement multi-scale and multi-dimensional cell models
Incorporate cell performance variation, aging mechanisms, and thermal behavior into simulation frameworks
Document models, assumptions, and intended model usage
Support electric vehicle execution by releasing models integrated into full vehicle co-sims supporting calibration, diagnostics, battery state estimation, controls development and warranty

What we offer

Relocation benefits
Total Rewards

Fulltime

Senior Thermal Engineer - Contractor

Responsible for delivering spacecraft-level thermal design and analysis solution...

Location

United Kingdom , Guildford

Salary:

Not provided

Surrey Satellite Technology Limited

Expiration Date

Until further notice

Requirements

Degree in Engineering or Physics or appropriate vocational qualifications
Relevant and proven experience in appropriate thermal design and analysis in the space industry
Space mission and system level experience, including interfacing to other disciplines such as Mechanics, AOCS, Propulsion, AIT and Operations
Experience of the full life cycle of thermal design on multiple space missions

Job Responsibility

Delivering spacecraft-level thermal design and analysis solutions for Low Earth Orbit, Geostationary Earth Orbit and interplanetary missions
Working closely with the Thermal Team on fast-paced programmes to deliver practical, robust Thermal Control Subsystem (TCS) solutions on schedule and within budget
Spacecraft thermal control subsystem for the lifetime of a project including testing and in-orbit activities
Thermal subsystem management including design and analysis of the spacecraft TCS
Perform/manage TCS implementation and test activities
Delivery of an overall thermal solution that fits in with company and project requirements

Fulltime

Model Based Systems Engineer- Thermal & Fluid Systems

BorgWarner Technical Center India Private Limited, a subsidiary of BorgWarner In...

Location

India , Bengaluru

Salary:

Not provided

BorgWarner

Expiration Date

Until further notice

Requirements

Minimum of 5 years of experience in automotive programs
B.E/BTech/M.E/MTech in Mechanical Engineering/Automotive Engineering
Strong understanding of automotive powertrain systems and integration aspects
3+ years of experience development of simulation of thermal and fluid systems for automotive powertrain systems
2+ years of experience with hybrid / electric propulsion systems
Expert level experience in Simulink, State flow and Simscape models
Experience/Familiarity with other simulation / modeling / analysis software tool chain (SimScape, GT Suite, Amesim, Ansys, Motor-CAD, Mathcad, MASTA, MESYS, Altair suite)
Experience with CFD and FEA models, Thermal Analysis, Thermal Component design optimization, model simplification
Experience with application of AI/ML methods to develop thermal and fluid systems
Experience in configuration management tools

Job Responsibility

Develop and validate 1D thermal-lubrication models to predict flow distribution, thermal behavior, and heat transfer in motor/gearbox / power modules systems under steady state or transient operating condition
Hands on experience with integrating thermal & lubrication units across different subsystems to assess component cooling performance and support design optimization
Correlate simulation results with test data and refine model parameters to ensure accuracy and enable robust system-level performance predictions
Develop methods and models for reduced order representation of thermal models from CFD, CAE and FEA models
Application of AI/ML methods to develop models for thermal and fluid systems
Assemble library of representative subsystem models and reference architectures
Maintain Configuration Management process for simulation models, system, sub-system & component model parameters, and input & output data sets
Identification and Adoption of relevant Methods, Tools & Technology and champion continuous improvement initiatives
Apply models to customer projects and summarize results
Process and analyze data sets from bench/lab/vehicle testing for model validation as needed

Fulltime

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Thermal Engineer, Analysis

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