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Hyliion Logo Hyliion · Manufacturing

Technician, Lv Wire Harness

United States, Austin Employment contract · Job Posted May 05, 2026
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Job Description

The Technician, LV Wire Harness is responsible for assembling, testing, and inspecting low-voltage wiring harnesses and cable assemblies to support generator production. This role ensures all builds meet defined electrical, mechanical, and quality standards while supporting both prototype and full-scale manufacturing. The technician contributes to efficient, high-quality production by following detailed work instructions, maintaining traceability, and collaborating with cross-functional teams to resolve issues and improve processes.

Job Responsibility

  • Assemble low-voltage wiring harnesses using drawings, schematics, and work instructions
  • Cut, strip, crimp, splice, and terminate wires using approved tools and methods
  • Install connectors, terminals, boots, heat shrink, grommets, and labels per specifications
  • Route and bundle wiring using loom, braid, sleeving, clamps, and tie wraps following best practices
  • Support integration of harnesses into genset subassemblies as needed
  • Perform continuity, polarity, and basic functional testing on completed harnesses
  • Inspect crimps, terminals, pin retention, and insulation for quality and compliance
  • Verify wire colors, gauges, lengths, and connector orientation
  • Document defects and collaborate with quality teams to resolve nonconformances
  • Execute builds using job travelers, schematics, harness drawings, and bills of materials (BOMs)
  • Maintain component traceability and serial number tracking as required
  • Follow revision-controlled documentation and support engineering change orders (ECOs)
  • Provide feedback to engineering on design improvements, simplification, and tooling needs
  • Operate hand and power tools, including crimpers, wire strippers, heat guns, torque drivers, and pin extractors
  • Follow ESD protection practices when handling sensitive components
  • Maintain organized, 5S-compliant workstations
  • Perform basic tool maintenance and calibration checks
  • Partner with engineering, quality, and test teams to resolve build issues
  • Support pilot builds, new product introduction (NPI), and prototype development
  • Assist in training and mentoring team members as needed

Requirements

  • 1–3 years of hands-on wiring or electrical assembly experience (automotive, aerospace, EV, industrial equipment, or similar)
  • Experience with generator sets, industrial equipment, or mobile power systems
  • Experience in pilot production, new product introduction (NPI), or R&D environments
  • IPC/WHMA-A-620 certification (Class 2 or Class 3) preferred
  • Basic soldering experience
  • Ability to read and interpret wiring diagrams, schematics, pinouts, and cable lists
  • Proficiency in crimping, stripping, terminal installation, and wire routing
  • Familiarity with low-voltage wiring harness design and manufacturing
  • Experience using electrical test equipment (e.g., multimeter, continuity tester)
  • Strong attention to detail and quality-focused mindset
  • Ability to follow structured processes, work instructions, and documentation
  • Strong problem-solving and troubleshooting skills
  • Effective communication and teamwork abilities
  • Adaptability in a fast-paced production environment
  • Understanding of Lean manufacturing and 5S principles
  • Commitment to safety and quality standards

Nice to have

  • IPC/WHMA-A-620 certification (Class 2 or Class 3)
  • Basic soldering experience

What we offer

  • Medical Plans, with PPO or HDHP options
  • Dental Plans, with buy-up option
  • Vision Plan
  • Life Insurance and Accidental Death & Dismemberment Plans, with buy-up options
  • Short Term Disability, paid for by the company
  • Long Term Disability, paid for by the company
  • Flexible Spending Accounts (FSA)
  • Health Savings Account (HSA)
  • 401k/Roth 401k
  • Voluntary Accident Plans
  • Voluntary Critical Illness Plans
  • Hospital Indemnity Plan
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