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Technician, Engine Assembly

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Hyliion

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Location:
United States , Cincinnati

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Category:
Manufacturing

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Contract Type:
Employment contract

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Salary:

Not provided
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Job Description:

The Technician, Engine Assembly is responsible for the high-accuracy assembly of Karno™ linear generator engine modules. This role supports scaling limited-production builds of a next-generation linear power generation platform. Unlike traditional rotating engines, this role requires exceptional discipline in axial alignment, stack-up control, sealing integrity, and cleanliness, as well as close collaboration with engineering and quality during design maturation, testing, and iteration.

Job Responsibility:

  • Assemble Karno™ linear generator engine modules
  • Perform axial and concentric alignment of linear components to tight tolerances.
  • Execute precision stack-up controlled assemblies where tolerance accumulation directly impacts efficiency and reliability.
  • Apply torque, preload, and fastening sequences per controlled build instructions.
  • Install and verify critical sealing interfaces supporting high-pressure, high-heat environments
  • Maintain engine-grade cleanliness standards
  • Follow detailed work instructions, engineering drawings, torque tables, and build travelers.
  • Perform in-process inspections and document critical characteristics.
  • Ensure part serialization and traceability for engine-critical components.
  • Identify, document, and escalate fitment issues, stack-up or alignment risks, seal integrity or assembly-induced failure risks
  • Support pre-test mechanical verification, leak checks, and readiness reviews.
  • Assist with post-test teardown, inspection, and failure analysis.
  • Rebuild and reconfigure engines based on test feedback and engineering changes.
  • Work closely with manufacturing and design engineers to refine assembly sequences and tooling.
  • Provide hands-on feedback to improve assembly methods, tooling and fixtures, error-proofing and standard work
  • Support PFMEA actions, pilot build readiness, and transition toward limited production.
  • Participate in safety, quality, and lean manufacturing initiatives.

Requirements:

  • High school diploma or GED required
  • Technical certification, military technical training, or trade school preferred
  • 3–7 years of precision mechanical assembly experience, ideally in: Advanced engine or power systems
  • Aerospace or pressure systems
  • Prototype or pilot manufacturing environments
  • High-tolerance electromechanical assemblies
  • Experience with: Seal installation and verification
  • Press fits and interference fits
  • Torque and preload-controlled fastening
  • Experience with free-piston, linear motors/generators, or non-rotating engine architectures preferred
  • Background in pressure vessels, combustion systems, or high-temperature assemblies preferred
  • Familiarity with prototype test cycles and teardown-driven learning preferred
  • Experience working under ISO 9001 / AS9100-style quality systems preferred
  • Exposure to electromechanical integration (mechanical + stator/translator interfaces) preferred
  • Strong mechanical aptitude with emphasis on linear motion systems
  • Proficiency with precision measurement tools: Micrometers, bore gauges, calipers, dial indicators
  • Feeler gauges and alignment tools
  • Ability to read and interpret engineering drawings, GD&T, and assembly schematics
  • Comfortable working with build documentation, travelers, and MES systems
  • Extreme attention to detail and precision
  • Discipline in controlled assembly processes
  • Strong mechanical intuition and problem-solving skills
  • Comfort working in evolving designs and pilot environments
  • Ownership of build quality and engine performance outcomes
  • Ability to lift and/or move up to 50 pounds
  • Fine motor control and precision hand work for extended periods
  • Ability to travel, as needed, by plane, automobile, etc.

Nice to have:

  • Technical certification, military technical training, or trade school
  • Experience with free-piston, linear motors/generators, or non-rotating engine architectures
  • Background in pressure vessels, combustion systems, or high-temperature assemblies
  • Familiarity with prototype test cycles and teardown-driven learning
  • Experience working under ISO 9001 / AS9100-style quality systems
  • Exposure to electromechanical integration (mechanical + stator/translator interfaces)
What we offer:
  • Medical Plans, with PPO or HDHP options
  • Dental Plans, with buy-up option
  • Vision Plan
  • Life Insurance and Accidental Death & Dismemberment Plans, with buy-up options
  • Short Term Disability, paid for by the company
  • Long Term Disability, paid for by the company
  • Flexible Spending Accounts (FSA)
  • Health Savings Account (HSA)
  • 401k/Roth 401k
  • Voluntary Accident Plans
  • Voluntary Critical Illness Plans
  • Hospital Indemnity Plan

Additional Information:

Job Posted:
May 05, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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