Team Member, Maintenance Job at Mercedes-Benz AG (Tuscaloosa)

Job Description

This position is responsible to maintain the facilities and equipment at MBUSI in a safe, efficient, and effective manner to ensure the equipment availability meets or exceeds the requirements of MBUSI and the production organization.

Job Responsibility

Operate and maintain line equipment to support production and quality targets and requirements
Participate in continuous improvement activities to improve line safety, efficiency, quality, and cost targets
Perform all tasks needed to maintain the equipment, irrespective of the discipline (electrical, mechanical, software, hardware, troubleshooting, etc.) including repairs, replacement, troubleshooting, root-cause analysis, etc
Perform and assist with production training on TPM’s and equipment technologies
Support criticality analysis, FMEA risk analysis, and Preventative Maintenance optimization by participating in workshops, verifying work instructions, and providing feedback
Support the equipment breakdown management process, including escalation and breakdown leader duties as needed
Perform routine preventive and predictive maintenance tasks, identify and perform corrective work with documentation in CMMS
Assemble, install, and maintain all utility, conveyor equipment as well as electrical, pneumatic, hydraulic, and industrial processing systems and components in use at MBUSI while ensuring proper documentation
Support the installation and commissioning of machinery and equipment in the assigned work area by performing any combination of tasks according to specifications while using the necessary equipment
Ensure proper installation techniques and work procedures based on blueprints and drawings
Maintain and support the maintenance of the machinery in the assigned work area by performing any combination of necessary tasks according to specifications using the necessary equipment
Involve manual backup on production teams when needed
Examine machinery and equipment to diagnose needed repairs
Replace and/or repair component failures in accordance with documentation using the proper tools (i.e. hoists, cranes, hand tools, power tools, etc.)
Examine the form and texture of parts to detect imperfections
Inspect used parts to determine changes in dimensional specifications using rules, calipers, micrometers, and/or other measuring instruments
Lubricate and clean parts
Ensure preventative maintenance in undergone on all equipment
Analyze failures and report with recommended countermeasures
document relevant data in appropriate system
Determine the type and size of pipe and /or conduit as well as related materials according to job specifications
Assemble and install a variety of metal and non-metal pipe and pipefittings, including testing piping systems for leaks
Repair, maintain, and install robots and robotic systems including all application/field equipment utilized in the systems
Operate and programs robots in accordance with shop needs
Debug, repair, and/or replace controls utilized on all conveyor systems including drive controls, motor starters, etc
Repair malfunctions by replacing defective wiring and or switches
Replace motor and gearboxes, including reconnection of main power wires at motor terminals
Troubleshoot problems and programs a variety of Programmable Logic Controllers (PLC), using appropriate tools/equipment (computers, hand held tools, systems, etc.)
Perform other duties as required
Rotate shifts per schedule and work weekends based on business needs

Requirements

Two (2) year technical degree from a certified Trade School or Technical College in Industrial Electronics/Electrical fields plus three (3) years of maintenance experience in an industrial manufacturing environment
OR A total of seven (7) years of maintenance experience in an automated industrial manufacturing environment
All candidates must successfully pass a STANDARD Maintenance Hands-On Test that involves subjects related to this position
Candidate must be able to work in a multi-skilled environment with maintenance aptitude to learn skilled trades other than their specific area of expertise and be present and able to perform the essential functions of the job

Nice to have

Experience in maintenance and troubleshooting of closed-loop servo systems
Experience in design, installation, maintenance and troubleshooting of sequential processes
Experience working with high level programming languages
Experience in interfacing controls, processes and feedback devices
Experience in Human/Machine interface devices and associated software
Experience in installation, maintenance and troubleshooting of AC variable frequency drives
Robot Teaching & Programmer Paths (KUKA or ABB preferred), maintaining tool center point systems, re-mastering axes and end of tool device fabrication, repair/rebuild
Strong PLC skills including troubleshooting ladder logic & function block-based systems including programming sequences to control machine operations including Safety PLC systems knowledge, including Network troubleshooting skills
Vision systems knowledge as applied to Robotic Applications for path offset or robot guidance (Perceptron, ISRA)
Robotic Joining systems knowledge, including Spot, Stud, MIG, Riveting & Laser Welding. Includes skills in hardware and software systems (Bosch, Fronius, Emhart/Stanley)
Strong skills in frequency drives, both troubleshooting, programming & setup (SEW, Allen Bradley, Siemens, Lenze)
Strong skills in fluid and gluing systems
Participate and be an active member of root cause analysis and complete maintenance management systems (CMMS)

What we offer

competitive compensation
health and life insurance
matching 401(k) program
defined contribution retirement plan
annual bonuses
tuition assistance
paid holidays
childcare
medical and fitness center

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Team Member, Maintenance

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