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Archer Aviation Logo Archer Aviation · IT - Software Development

Structural Design Engineer - Advanced Programs

United States, San Jose · Job Posted March 10, 2026
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Job Description

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility

  • Design and analyze composite structures for prototype aircraft including primary and secondary structures
  • Lead the development of major structural airframe assemblies from preliminary design through manufacturing and test
  • Apply in depth understanding of load paths, design best practices, and hand calcs to design robust structural configurations
  • Design composite layups, core configurations, and joint details optimized for manufacturing and structural efficiency
  • Apply design for manufacturing concepts to create designs that are cost effective and easy to fabricate for prototype aircraft
  • Develop team standards for composite and metallic part CAD models and drawings
  • Collaborate with other engineering teams on design, including structural analysts to refine designs and validate structural performance through detailed FEA
  • Provide technical guidance on design concepts (risk vs. cost vs. performance)
  • Support the test team and manufacturing suppliers to validate and verify that designs meet requirements and specifications

Requirements

  • 8+ years of experience with lightweight structures (aircraft, spacecraft, other high performance vehicles)
  • Bachelor’s degree in an Engineering field
  • Ability to design and analyze simple components
  • A deep understanding of load paths and laminate design fundamentals
  • Strong CAD skills in NX (preferred), Solidworks, Catia or Creo
  • Experience with the design of Large bonded structures
  • Experience with the design of Sandwich construction
  • Experience with the design of Hand laid prepreg carbon fiber
  • Experience with the design of Machined metal
  • Experience with the manufacturing of composite parts
  • Exposure to designing structure for propulsion systems or wing/pylon attachments
  • Familiarity with PDM systems
  • Self-starter, team player, and desire to work in a fast-paced environment

Nice to have

  • Experience with analyzing and dispositioning product non-conformances
  • Experience with the design of small passenger aircraft or helicopters
  • Broad experience across a range of airframe structures (fuselage, wing, pylons, empennage)
  • Experience with hybrid-electric aircraft or understanding of electric powertrain systems
  • Experience with composite laminate definition in FiberSim
  • Preferred experience with composite sandwich construction and adhesive paste bonding
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