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Staff Structure Design Engineer

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ALSO

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Location:
United States , Palo Alto

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Contract Type:
Not provided

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Salary:

180000.00 - 200000.00 USD / Year

Job Description:

We are looking for an exceptional mechanical engineer that will be responsible for drivetrain structure design engineering.

Job Responsibility:

  • Design and 3D modeling of mechanical components and assemblies including high pressure die casting, gravity casting, injection molded plastics, sheet metal, fasteners, etc.
  • Create drawing packages and manufacturing instructions for parts and assemblies
  • Execute a design verification process and report (DVP&R) to validate requirements
  • Topology optimization, blending strength and NVH objectives to help identify necessary ribbing structure within the available package space to meet structural and NVH constraints
  • Sealing analysis with expertise in component hyper-elastic analysis
  • NVH analysis (modal, frequency response, mount mobility)
  • Linear static stress analyses for complete drive unit systems
  • Develop and maintain program-specific design failure mode and effects analyses (DFMEAs)
  • Coordinate validation efforts between Tier 1 and Tier 2 suppliers
  • Collaborate with other mechanical, electrical, control, manufacturing, and test engineers to take designs from a clean sheet through prototypes and into mass production
  • Assist hands-on in engineering prototype builds and component fabrication

Requirements:

  • Experience with high volume manufacturing processes such as injection molding, stamping, etc.
  • Proficiency in 3D/2D modeling tools (Catia V5/V6 preferred but not required)
  • Proficiency in hands-on mechanical integration, assembly, troubleshooting and documentation of mechanical and electromechanical systems
  • Proficiency with CAE analysis software package like Ansys, Abaqus, Hyperwork, or similar
  • Proficiency with understanding boundary conditions and their application on various drive unit components to capture realistic interactions
  • Experience with Matlab and/or Python
  • Knowledge of geometric dimensioning and tolerancing (GD&T) and tolerance stack-up analyses
  • Proficiency with understanding loads and their applications on various drive unit components
  • Strong fundamental knowledge of material properties, heat treatment
  • Strong fundamental knowledge of statics, dynamics, and mechanics of materials
What we offer:
  • Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options
  • One Medical membership and dedicated insurance advocates
  • Rich fertility and family building benefits with Progyny
  • Flexible time off
  • 401(k) match

Additional Information:

Job Posted:
February 20, 2026

Employment Type:
Fulltime
Work Type:
On-site work
Job Link Share:

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