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Staff Rotor/Hub Structural Analyst

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Archer Aviation

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Location:
United States , San Jose

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

152100.00 - 190100.00 USD / Year
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Job Description:

Archer Aviation is seeking a highly motivated, experienced engineer to join our team in revolutionizing the aviation industry. The candidate will support analysis and testing of the rotor system on a new unmanned vehicle platform, including the rotor head, blades, and control system. This role requires expertise of structures of metallic and composite structures and a deep understanding of rotorcraft dynamic systems. Candidate should have a good understanding of fatigue life predictions with a strong background in finite element methods as well as analytical first principles. The ideal candidate will act as a mentor to other members of the team with less experience and establish best practices to follow for the program.

Job Responsibility:

  • Perform detailed structural analyses of dynamic system components, including the rotor system, control system, and blades
  • Evaluate static strength and fatigue life of critical structures using classical hand calculations and finite element analysis for both flight loads and ground load conditions
  • Evaluate component life and dynamic response of dynamically loaded metallic and composite components subject to high and low cycle fatigue
  • Author structural substantiation reports and other required technical documentation to meet program needs
  • Support full scale component ground testing and flight testing, including test requirements, layout, instrumentation, and data reduction
  • Develop best practices for structural analysis of critical aerospace structures
  • Collaborate with the aerodynamics and loads & dynamics teams to design high performance propeller and rotor blades
  • Collaborate with internal and external customers to ensure on-time delivery of data

Requirements:

  • Bachelor’s degree in aerospace engineering, mechanical engineering, or related field
  • 5+ years of experience in design and analysis of critical aircraft structures
  • Proficient in ANSYS, NASTRAN, or other FE software
  • Knowledge of fatigue and damage tolerance of composites
  • Knowledge of high cycle and low cycle fatigue in metallic components
  • Ability to read engineering drawings and interpret CAD models
  • CAD design experience (NX preferred)
  • Strong technical, written, and verbal communication skills
  • Experience in a fast-paced design environment

Nice to have:

  • Master’s in aerospace engineering, mechanical engineering, or related field
  • 10+ years of experience in design and analysis of rotorcraft dynamic systems, including rotors, controls systems, and propeller or rotor blades
  • Background in ground and flight testing of critical composite aerospace structures
  • Familiarity with FAA aircraft and/or rotorcraft loads and dynamics regulations (FAR Part 23, 27, 33, 35) and associated advisory materials
  • Experience with static and dynamic loads derivation for fixed-wing vehicles and/or VTOL aircraft
  • Ability to perform aeroelastic analysis on VTOL dynamic systems
  • Prior involvement in FAA or military rotorcraft certification efforts
  • Proficiency in Python and/or Matlab scripting

Additional Information:

Job Posted:
March 10, 2026

Employment Type:
Fulltime
Work Type:
Hybrid work
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