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Staff Manufacturing Test Engineer

United States, Santa Clara 151680.00 - 189600.00 USD / Year · Job Posted December 06, 2025
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Job Description

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility

  • Provide overarching leadership and technical direction for airframe manufacturing processes, including composite layup, bonding, trimming, metallic integration, and assembly sequencing
  • Own the end-to-end lifecycle of airframe builds, collaborating with design, quality, and certification teams to embed manufacturability, compliance, and risk mitigation from concept to flight test readiness
  • Drive tooling strategies and fixture development for prototype builds, balancing the need for high precision with practical solutions suited to low-volume, rapidly evolving programs
  • Serve as the primary subject matter expert on the shop floor, leading root-cause analysis and implementing timely corrective actions to maintain schedule, quality, and structural integrity
  • Act as a key liaison with supply chain and regulatory bodies (FAA), ensuring materials, documentation, and processes align with certification objectives
  • Mentor and guide manufacturing engineers and technicians at all levels, setting best practices, championing innovative problem-solving, and fostering a hands-on culture of ownership and accountability

Requirements

  • Bachelor’s or advanced degree in Aerospace, Mechanical, or Manufacturing Engineering (or equivalent experience)
  • 8+ years in aerospace manufacturing, with a focus on airframe assembly and composite structures
  • prototype or experimental aircraft experience strongly preferred
  • Proven track record of driving DFM principles for complex composite parts (layup, bonding, cure)
  • Expertise in advanced manufacturing tools (CAD, PLM, MES)
  • Strong leadership, communication, and cross-functional coordination skills to set direction and mentor a diverse engineering team
  • Ability to thrive in a dynamic, high-iteration environment, balancing big-picture program goals with hands-on, real-time build solutions

Nice to have

  • NX Experience
  • Teamcenter Experience
  • SAP Experience
  • Part 23 Certification Experience
  • EVTOL Background

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