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Staff Manufacturing Quality Engineer

United States, Waltham 101545.00 - 139625.00 USD / Year · Job Posted February 20, 2026
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Job Description

As a Staff Manufacturing Quality Engineer for the Atlas program, you will lead the development of the quality systems, inspection frameworks, and measurement standards required to support R&D and low-volume production. You will build the foundational quality infrastructure and operational processes, define metrology requirements, and partner with Hardware Engineering, Manufacturing Engineering, and Supply Chain to ensure consistent, high-quality builds of complex electromechanical assemblies.

Job Responsibility

  • Lead the development of quality systems for Prototype operations, including nonconformance management, traceability, documentation standards, and in-process quality gates
  • Define metrology practices and measurement requirements based on ASME standards, tailored for complex, precision components used in R&D and low-volume builds
  • Conduct capability studies, gauge R&R, and measurement system evaluations to establish long-term quality infrastructure. Support selection, calibration, and validation of inspection equipment and metrology tools
  • Write inspection protocols, acceptance criteria, control plans, and verification methods for critical mechanical, electrical, and electromechanical components
  • Partner with Hardware Engineering to identify CTQs, refine tolerances, and integrate manufacturability and quality considerations into evolving designs
  • Work with Manufacturing Engineering to implement process controls, error proofing, and quality checkpoints throughout the assembly workflow
  • Support prototype builds hands-on, diagnosing assembly issues via root causing methodologies, verifying quality criteria, and implement corrective actions for internal and supplier quality issues
  • Define quality metrics for low-volume production, including defect trends, supplier performance, dimensional conformance, and first-pass yield
  • Contribute to training materials, visual standards, SOPs, and quality documentation for assembly and inspection teams
  • Collaborate with Hyundai Motor Group teams as needed, leveraging their expertise in high-precision, high-volume quality systems

Requirements

  • Bachelor’s degree in Manufacturing, Mechanical, Industrial, Electrical Engineering, or a related field
  • Master’s degree a plus
  • 6+ years of experience in manufacturing quality engineering, process validation, metrology, or advanced manufacturing of electromechanical systems
  • Strong capability with ASME GD&T, dimensional inspection, and measurement methods
  • Experience developing or implementing quality systems in prototype, R&D, or low-volume production environments
  • Demonstrated ability to write detailed, accurate inspection instructions, quality procedures, and verification documents
  • Hands-on experience with metrology tools, inspection equipment, incoming material verification, or measurement system development
  • Strong experience with root cause analysis, corrective actions, PFMEA, control plans, and structured problem-solving
  • Familiarity with torque control, precision fits, alignment features, shimming, and other high-accuracy assembly concepts
  • Ability to collaborate across design, manufacturing, and supply chain to resolve quality issues and improve build consistency
  • Strong communication skills with the ability to convey technical concepts clearly across teams
  • Comfortable supporting on-the-floor prototype builds and providing real-time quality guidance
  • Experience with CAD for drawing review, tolerancing understanding, and fixture/tooling discussions.development

Nice to have

  • Experience in robotics, aerospace, precision actuators, or high-performance electromechanical systems
  • Familiarity with motion systems, motors, sensors, or high-accuracy assemblies
  • Experience with PLM systems such as Arena or Enovia for revision control and documentation management
  • Experience with MES platforms such as Tulip for quality or traceability workflows
  • Experience working with external suppliers, contract manufacturers, or design firms on tooling and quality requirements
  • Background supporting research-to-product transitions where designs and processes evolve rapidly

What we offer

  • medical
  • dental
  • vision
  • 401(k)
  • paid time off
  • annual bonus structure

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