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Archer Aviation Logo Archer Aviation · IT - Software Development

Staff Condition Monitoring Engineer - Propulsion

United States, San Jose 152000.00 - 200000.00 USD / Year · Job Posted March 10, 2026
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Job Description

As a Staff Condition Monitoring Engineer on our Electric Propulsion System team, you'll be at the forefront of solving complex challenges that directly impact the performance, safety, and evolution of Archer's cutting-edge electric aviation technology. This role combines expertise in vibration and health monitoring, predictive diagnostics, and powertrain design with strategic problem-solving to ensure our electric propulsion systems meet the highest standards of reliability and performance.

Job Responsibility

  • Review and analyze flight test data (vibration, thermal, structural) to support ongoing flight test campaigns
  • Build and maintain robust analysis tools for processing flight and dynamometer test data
  • Develop insights from complex datasets to inform design improvements and operational decisions
  • Own the development and implementation of onboard vibration and engine health monitoring algorithms
  • Design predictive maintenance algorithms to optimize system reliability and performance
  • Validate and refine monitoring systems throughout the design/development cycle
  • Lead by example, actively developing solutions alongside the team while providing technical oversight
  • Collaborate with cross-functional team members to develop health monitoring metrics and analytical tools
  • Work with systems, safety, and reliability teams to inform DFMEA and ensure requirements are properly validated and understood
  • Mentor and/or oversee junior engineers
  • Design and oversee validation and certification testing of vibration monitoring and other health monitoring functions
  • Establish test protocols and acceptance criteria for health monitoring systems
  • Support certification activities with regulatory authorities
  • Manage relationships with outside flight instrumentation contractors and consultants
  • Coordinate technical requirements and deliverables with external partners

Requirements

  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Electrical Engineering, or related field
  • 8+ years of professional engineering experience in vibration analysis, structural or rotating equipment health monitoring, or related fields
  • Experience with gearbox, turbine, or electric motor design, testing, or analysis for an automotive, aerospace, or defense application
  • Proficiency with data analysis tools and programming languages (Python, MATLAB, or similar)
  • Ability to build and maintain data analysis software tools while employing software development and version control (Git, Bitbucket, etc.) best practices
  • Expert understanding of vibration analysis and signal processing tools
  • Experience with health monitoring algorithms and predictive maintenance techniques
  • Knowledge of sensors, data acquisition systems, and instrumentation such as accelerometers, load cells, strain gauges, and oil debris sensors
  • Familiarity with gearbox systems and failure modes
  • Proven ability to organize and lead cross-functional technical initiatives
  • Excellent presentation and communication skills to influence decision-making
  • Capacity to translate complex technical concepts to clear, testable requirements
  • Availability for domestic travel as needed
  • Demonstrated commitment to safety and quality in engineering practices

Nice to have

  • Aerospace development and certification experience
  • Strong grasp of electric and/or hybrid powertrains
  • Experience with requirements writing and management using tools such as DOORS, Polarion, or similar requirements management software
  • Experience as a technical team lead or team manager
  • Familiarity with FAA or EASA certification processes
  • Experience with machine learning or AI applications in predictive maintenance
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