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Staff Actuator Design Engineer

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ALSO

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Location:
United States , Palo Alto

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

220000.00 - 250000.00 USD / Year
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Job Description:

Design, develop, and test electromechanical actuators and motor-driven mechanisms for light electric vehicle platforms.

Job Responsibility:

  • Design, develop, and test electromechanical actuators and motor-driven mechanisms for light electric vehicle platforms
  • Create detailed drawing packages and manufacturing instructions for mechanical parts and assemblies
  • Perform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, and fasteners
  • Collaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designs
  • Collaborate with firmware engineers to ensure physical systems support robust control and seamless integration with embedded software
  • Coordinate validation efforts with Tier 1 and Tier 2 suppliers
  • Develop and execute design verification plans and reports (DVP&R)
  • Lead and maintain design failure mode and effects analyses (DFMEAs)
  • Prototype and iterate designs using hands-on fabrication and lab testing to validate functionality

Requirements:

  • 8+ years of experience designing electromechanical actuators
  • Deep understanding of motors, servo drives, and motion sensors
  • Design experience with precision motion mechanisms, including force/displacement amplification, mechanical linkages, and motion transmission systems
  • Ability to model mechanical behaviors of (e.g. stiffness, losses, backlash) using MATLAB/Simulink
  • Design experience with PCBA integration and wire harness design
  • Strong foundation in material properties, heat treatment, statics, and dynamics
  • Knowledgeable about control strategies and firmware implementation
  • Proficient in developing low-level drivers using Python, C, and C++
  • Proficient in 3D/2D CAD (Catia V5/V6 preferred) and skilled in CAE tools (Ansys, Abaqus, HyperWorks, or similar)
  • Strong knowledge of GD&T and tolerance stack-up analysis
  • Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes
What we offer:
  • Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options
  • One Medical membership and dedicated insurance advocates
  • Rich fertility and family building benefits with Progyny
  • Flexible time off
  • 401(k) match

Additional Information:

Job Posted:
February 20, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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