CrawlJobs Logo

Sr Test Engineer, Flight Controls System

archer.com Logo

Archer Aviation

Location Icon

Location:
United States , San Jose

Category Icon

Job Type Icon

Contract Type:
Not provided

Salary Icon

Salary:

140000.00 - 170000.00 USD / Year

Job Description:

We are looking for an experienced verification engineer to join the Flight Controls System Team at Archer. This role has a strong focus on the verification and testing of the Archer’s fly-by-wire flight control system, including its subsystems and items, and its integration with other aircraft systems, such as avionics, high and low voltage power distribution, and engines. Having prior testing experience and capability of executing in complex test campaigns is a must.

Job Responsibility:

  • Gain a comprehensive understanding of the flight control system, including its architecture and the detailed design of all subsystems and components
  • Design and execute requirements-based tests for the eVTOL Flight Control System
  • Work collaboratively with team members to correlate test results with analyses and predictions
  • Evaluate test data to confirm the performance of the tested components
  • Ensure testing is compliant with FAA, DoD, or other aircraft standards
  • Ensure scope of tests meets requirements for aircraft certification
  • Prepare technical reports detailing test results

Requirements:

  • 5+ years of experience in a related field
  • Degree in Systems Engineering, Computer Science, Computer Engineering, Electrical Engineering, Mechanical Engineering, Aerospace Engineering or related field
  • Experience with requirements based testing, preferably applying ARP4754A, DO-178C, or similar guidelines
  • Background using Polarion, DOORS or similar requirements management tools
  • Excellent technical writing, presentation, and interpersonal communication skills
  • Experience with Agile/SCRUM methodologies

Nice to have:

  • Experience with continuous integration & test tools like TeamCity or Jenkins, and test automation frameworks
  • Experience with Python, MATLAB, NI, or other data acquisition and analysis software
  • Experience with integrated system communication protocols (ARINC429, CAN, Ethernet, RS485 etc.)

Additional Information:

Job Posted:
March 10, 2026

Employment Type:
Fulltime
Work Type:
On-site work
Job Link Share:

Looking for more opportunities? Search for other job offers that match your skills and interests.

Briefcase Icon

Similar Jobs for Sr Test Engineer, Flight Controls System

Sr. Manager, Vehicle Management System

You will be responsible for developing and overseeing engineers responsible for ...
Location
Location
United States , San Jose
Salary
Salary:
224640.00 - 280800.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • 10+ years of experience in a related field
  • Degree in Electrical Engineering, Computer Science, Aerospace or related field
  • Experience leading technical teams or projects
  • Experience developing requirements specifications for control systems
  • Demonstrated ability to develop and implement full time critical systems
  • Good understanding of computer architecture, embedded software, communication standards and protocols (RS-422/485, ARINC-429, CAN-FD, Ethernet, TCP/IP etc…)
  • Experience with all phases of aircraft development from concept to certification and entry into service
  • Excellent organizational and communication skills
  • Experience with Agile/SCRUM methodologies
  • Experience with continuous integration/continuous testing
Job Responsibility
Job Responsibility
  • Build, lead, and mentor a multi-disciplinary team responsible for the development of the Vehicle Management System
  • Define roadmaps, schedules and budgets, organize and prioritize the work, track and communicate progress
  • Propose and evaluate architecture concepts, perform trade-off analyses, and develop the fly-by-wire vehicle management system functional and physical architectures
  • Define and validate the system, subsystems, and items requirements, define and execute the development plan, verification plan and procedures
  • Contribute to the integration and test of the system, support aircraft integration and flight test campaigns
  • Work closely with suppliers to select, procure, design and build components for the system
  • Fulltime
Read More
Arrow Right
New

Sr. Staff System Engineer, Flight-by-Wire

Archer is an aerospace company based in San Jose, California building an all-ele...
Location
Location
United States , San Jose
Salary
Salary:
257500.00 - 270375.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor’s degree in Aerospace Engineering, Electrical Engineering, Electronic Engineering, or a related field
  • 10 years of experience with Fly-by-Wire system development and certification
  • 6 years of experience on aircraft development and certification in multiple countries with different certification authorities in 3 different jurisdictions and working with international suppliers, customers, and regulatory authorities
  • Knowledge of SAE ARP-4754A, DO-178C, DO-254 aerospace standards
  • Skilled with aircraft certification projects with international authorities including FAA or EASA or TCCA or ANAC or CASA or DGCA or CAAC
  • Willing to travel internationally 20% of the time
Job Responsibility
Job Responsibility
  • Conduct discipline and systems engineering activities for the development and certification of advanced fly-by-wire (FBW) flight control systems
  • Manage complex system requirements across multiple architectural levels (system, subsystem, and equipment) throughout the complete product lifecycle, from concept through end-of-life
  • Provide technical leadership and oversight to international suppliers in developing lower level requirement sets
  • Lead comprehensive laboratory testing activities, including hardware-in-the-loop (HIL) testing and integrated system testing, and supporting critical flight test operations that may be witnessed by various international certification authorities
  • Conduct sophisticated system analysis using simulation, laboratory, and flight test data to evaluate performance against requirements
  • Lead problem investigation and root cause analysis for issues across international markets
  • Develop comprehensive certification documentation, including test procedures, compliance matrices, and safety assessments for multiple regulatory frameworks
  • Fulltime
Read More
Arrow Right
New

Sr Systems Safety Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...
Location
Location
United States , San Jose
Salary
Salary:
144000.00 - 198000.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS, MS, or PhD in engineering or a related technical degree
  • 5+ years experience as System Safety Engineer
  • Experience with all types of systems commonly used in particular Flight Controls and Powertrain systems
  • Experience with all phases of aircraft development from concept to entry into service
  • Experience performing all types of safety analyses commonly used in civil and military aviation
  • Experience creating, validating, and verifying aircraft and system-level safety requirements
  • Experience being personally accountable for one or more safety activities on a civil and military aircraft certification program
  • Experience developing and executing test plans in a simulation environment
  • Detailed understanding of civil and military aviation standards, practices, and regulations
Job Responsibility
Job Responsibility
  • Collaborate with various engineering disciplines to design high-reliability, safety-critical systems for a hybrid/electric vertical takeoff and landing (eVTOL) aircraft
  • Take ownership of the safety requirements and safety assessments of one or more vehicle systems, including Flight Controls and Powertrain systems
  • Participate in or perform one or more vehicle-level installation safety or other common cause analyses
  • Participate in the definition of safety requirements and safety assessments at the vehicle level
  • Represent System Safety in multi-disciplinary decision making and regulatory compliance activities under supervision of leadership
  • Contribute to the System Safety processes and work methods
  • Participate in regulatory compliance planning and demonstration activities under supervision of team leadership and the Certification and Test organization
  • Develop and execute test plans in a simulation lab environment
  • Perform Zonal Safety Inspections in the aircraft
  • Fulltime
Read More
Arrow Right
New

Sr Lab Automation SW Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...
Location
Location
United States , San Jose
Salary
Salary:
140000.00 - 180000.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor’s or Master’s degree in Electrical, Computer Engineering, Aerospace engineering or related field
  • 7+ years of experience in system-level test/ automation for complex embedded or aerospace systems
  • Strong programming skills in Python, C/C++, MATLAB/Simulink, or LabVIEW
  • Demonstrated experience automating HIL labs for safety-critical systems
  • Hands-on experience with simulation and test platforms (NI Veristand, dSpace)
Job Responsibility
Job Responsibility
  • Lead automation efforts for multiple integrated test environments and hardware-in-the-loop platforms
  • Define test strategies and automation roadmaps aligned with program milestones
  • Develop, and maintain scalable automated test frameworks
  • Develop automated test sequences covering flight controls, actuation, electric engine and high voltage systems
  • Integrate automated sequences into real-time simulation environment
  • Establish regression testing, automated reporting, and data analysis pipelines
  • Integrate CI/CD concepts into testing
  • Fulltime
Read More
Arrow Right
New

Sr. Battery Test Engineer

Archer is an aerospace company based in San Jose, California building an all-ele...
Location
Location
United States , San Jose
Salary
Salary:
144000.00 - 189000.00 USD / Year
archer.com Logo
Archer Aviation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • BS in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or related field
  • 8+ years of experience in a battery design, testing environment, or equipment design
  • Experience testing Battery Pack Electrically & Mechanically
  • Experience with high voltage systems: cars, aircraft, etc.
  • Experience with LabVIEW
  • Experience with a wide variety of DAQ systems (National Instruments is a plus)
  • Experience with MATLAB and Python
  • Demonstrated project execution experience
  • Demonstrated knowledge of hands-on experience with electrical & mechanical systems
  • Positive can-do attitude
Job Responsibility
Job Responsibility
  • Perform Electrical & Environmental testing of prototype and certified batteries for the eVTOL aircraft
  • Collaborate with teams across the company to develop test plans and execute on those plans for flight critical hardware
  • Perform Acceptance Testing on Modules,Battery Packs, and Charge Port Assemblies
  • Design sub-scale test rigs for mechanical and environmental tests requiring pcba/hardware and software development
  • Design and deploy custom test equipment and controllers
  • Design bespoke test equipment and test automation software to support cross functional battery R&D testing
  • Mechanical design of test rigs in NX CAD software
  • Development of LabVIEW, Python, and other test development tools
  • Analyze test data and share with engineering teams
  • Develop automated test equipment as needed
  • Fulltime
Read More
Arrow Right

Sr. Aero Mechanical Engineer - Design

Sr. Aeromechanical Engineers work to solve the nation's hardest problems through...
Location
Location
United States , Tampa
Salary
Salary:
Not provided
aevex.com Logo
AEVEX Aerospace
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Active Top Secret DoD clearance preferred
  • U.S. Citizenship required
  • Demonstrated competence in Mechanical Engineering processes and design/analysis tools
  • Demonstrated competence in solving Mechanics & Kinematics problems
  • Demonstrated competence in solving Thermodynamics problems
  • Experienced in successfully designing mil-y electronics products
  • Demonstrated understanding of metallic, plastic, and composite material properties
  • Demonstrated ability to solve basic structural dynamics problems
  • Proficiency in SolidWorks, Excel, Word, and PowerPoint is required
  • Demonstrated understanding of industry design and documentation standards (GD&T, ASME, Change Control, etc.)
Job Responsibility
Job Responsibility
  • Senior role within the engineering team that helps lead in the design and development of UAS products and subsystems
  • Opportunity to build and tests prototype systems to validate designs
  • Have decision-making abilities for design challenges and coordination with multidisciplinary engineering groups
  • Performance of all vehicle designs from initial concept to complete production-ready design
  • Conduct presentations (Formal and Informal) on designs
  • Uses scientific and engineering principles to assess deficiencies in any given design and the impact of potential changes
  • Makes complex decisions to meet stated and derived requirements
  • Complete assigned tasks within the project schedule and budget
  • Provide guidance and mentorship to others in both their discipline and company values
  • Conduct FEA and CFD simulation analysis on aircraft and powerplants Design airframes and other aeromechanical parts
What we offer
What we offer
  • 401(k)-retirement plan
  • comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company
  • professional development funds
  • an Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support
  • Fulltime
Read More
Arrow Right

Sr. Aeromechanical Engineer - Analysis

Sr. Aeromechanical Engineers work to solve the nation's hardest problems through...
Location
Location
United States , Tampa
Salary
Salary:
Not provided
aevex.com Logo
AEVEX Aerospace
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's Degree in Mechanical or Aerospace Engineering
  • Minimum of 8+ years of experience in a progressive technical capacity within an engineering organization
  • Demonstrated competence in Mechanical Engineering processes and design/analysis tools, solving Mechanics & Kinematics problems, solving Thermodynamics problems
  • Experienced in successfully designing mil-y electronics products
  • Demonstrated understanding of metallic, plastic, and composite material properties
  • Demonstrated ability to solve basic structural dynamics problems
  • Proficiency in SolidWorks, Excel, Word, and PowerPoint is required
  • Demonstrated understanding of industry design and documentation standards (GD&T, ASME, Change Control, etc.)
  • Experienced with designing: machined parts, composite parts, injection molded parts, sheet metal parts, wire assemblies, and mechanical assemblies for low, medium, and high-volume manufacturing processes
  • Experienced with: mechanical, lab, field, flight, and environmental testing
Job Responsibility
Job Responsibility
  • Senior role within the engineering team that helps lead in the design and development of UAS products and subsystems
  • Opportunity to build and tests prototype systems to validate designs
  • Have decision-making abilities for design challenges and coordination with multidisciplinary engineering groups
  • Performance of all vehicle designs from initial concept to complete production-ready design
  • Conduct presentations (Formal and Informal) on designs
  • Uses scientific and engineering principles to assess deficiencies in any given design and the impact of potential changes
  • Makes complex decisions to meet stated and derived requirements
  • Complete assigned tasks within the project schedule and budget
  • Provide guidance and mentorship to others in both their discipline and company values
  • Conduct FEA and CFD simulation analysis on aircraft and powerplants Design airframes and other aeromechanical parts
What we offer
What we offer
  • 401(k)-retirement plan
  • comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company
  • professional development funds
  • an Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support, among other benefits for qualified employees
  • Fulltime
Read More
Arrow Right

Sr. Production Planning & Warehousing Manager

The Sr. Manager, Production Planning & Warehousing is responsible for developmen...
Location
Location
United States , Tampa
Salary
Salary:
Not provided
aevex.com Logo
AEVEX Aerospace
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Deep knowledge of MPS/MRP, capacity planning, and inventory management in an ERP environment (e.g. InFor, SAP, Oracle, NetSuite, Epicor, IFS)
  • Strong understanding of discrete, configure-to-order, or engineer-to-order manufacturing processes, preferably for electro-mechanical systems
  • Familiarity with AS9100/ISO quality systems and export control/ITAR requirements
  • Proficiency with Excel and planning/analytics tools
  • Bachelor’s degree in Supply Chain, Operations, Engineering, Business, or related field
  • Master’s degree preferred
  • 8+ years of experience in production planning, materials management, or operations in a complex manufacturing environment
  • 3–5+ years in a leadership role
  • Experience in aerospace, defense, or unmanned systems manufacturing strongly preferred
  • Ability to obtain/maintain a Secret DoD clearance, U.S. Citizenship required
Job Responsibility
Job Responsibility
  • Lead and develop a team of production planners, material handlers, and receiving personnel
  • Partner closely with Operations, Supply Chain – Material Planning and Procurement, Engineering, Quality, Programs, and Finance to ensure an integrated plan that supports new product introduction (NPI), engineering changes, and field retrofit campaigns
  • Support configuration control by ensuring planning and material flows are aligned to latest released BOMs, routings, and software/firmware versions
  • Provide clear status on work in process, material availability, and delivery commitments to internal and external stakeholders
  • Own the site production plan for unmanned vehicles, ground control systems, and mission kit product lines, aligned to customer orders, program milestones, and sales forecast (SIOP, Master Schedule)
  • Translate demand into executable production plans and finite schedules for assembly, integration, test, and configuration activities
  • In conjunction with Material Planning maintain MRP/ERP planning parameters (lead times, lot sizes, safety stock, planning BOMs) to balance availability, inventory, and capacity
  • Monitor adherence to schedule, identify bottlenecks and constraints (people, equipment, test assets, supplier deliveries), and drive recovery plans
  • Own WIP, and raw material inventory strategy for the drone factory and associated kitting cells
  • Design and manage warehouse layout, storage strategies, and material flow to assembly, integration, and flight-test operations, optimizing safety, space utilization, and pick efficiency
What we offer
What we offer
  • 401(k)-retirement plan
  • comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company
  • professional development funds
  • an Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support
  • Fulltime
Read More
Arrow Right