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Archer Aviation Logo Archer Aviation · IT - Software Development

Sr. Structural Analysis Engineer, Test

United States, San Jose · Job Posted December 06, 2025
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Job Description

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility

  • Create and review drawings, define project plans, procure parts, materials and equipment
  • Manage suppliers to design test fixtures and execute test programs
  • Create instrumentation definition, calibrate instrumentation, and install instrumentation
  • Lead small test teams to drive programs to completion
  • Collaborate multi-disciplinary teams including design, loads, M&P, and analysis teams to define tests which validate design details
  • Develop and review company and FAA test plans and test reports for static and fatigue testing
  • Collect and analyze data from testing
  • Design test stands, fixtures, DAQs
  • Define testing procedures, SOPs, and best practices
  • Enforce safety and test protocol in the structural test lab

Requirements

  • Experience with NX and/or FEMAP/Nastran software
  • Strong fundamentals in structural and mechanical analysis
  • Experience with Data Acquisition Software (LabVIEW, MTS, Load Star)
  • Prior hands-on experience with aircraft design, analysis, or structural testing
  • Solid problem skills and the ability to make decisions quickly
  • Experience using Instron, MTS, or other testing systems
  • Experience with electronics, circuitry, soldering
  • Ability to lift 50lb
  • Ability to travel up to 25% of the time
  • Knowledge of FAA aircraft certification test requirements for Part 23 / Part 27 aircraft

Nice to have

  • 10+ years of hands-on experience in aerospace design, structural analysis or testing, with a minimum of 5+ years of structural test experience
  • A proven track record in airframe assembly and composite structure builds
  • EVTOL or experimental aircraft work is a strong plus
  • Proficiency in CAD (e.g., CATIA, NX) and FEM (e.g. FEMAP)
  • Hands-on experience with structural testing
  • Excellent communication skills, the ability to thrive in a rapid-iteration environment, and a bias toward action when solving complex, hands-on problems
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