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Sr Staff Metrology & Measurement Engineer

United States, Secaucus 116250.00 - 155000.00 USD / Year · Job Posted March 22, 2026
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Job Description

The Sr Staff Metrology & Measurement Engineer will architect a metrology-driven inspection and data analytics function for hyperscale server and rack integration. The Sr Staff Metrology & Measurement Engineer assist in design and operationalize a greenfield IQC lab, establish advanced measurement systems and analytics frameworks, from liquid cooling hardware to high-speed interconnects against print specifications and CTQ requirements before release to production.

Job Responsibility

  • Contribute to transformation initiatives, helping set new standards for how ZT approaches manufacturing risk analysis, quality, and continuous improvement
  • Define and implement new systems, processes, or frameworks that support the smart factory vision, including automation, metrology, advanced inspection and testing, and predictive analytics
  • Leverage deep, data-rich environments and tools to generate insights that improve yield, reliability, and throughput
  • Collaborate across design, quality, manufacturing, test, and supplier engineering to drive solutions that integrate seamlessly into production
  • Apply advanced statistical and analytical methods to identify, quantify, and control risk in complex manufacturing environments
  • Translate DFM and PFMEA outputs into actionable process controls, ensuring proactive prevention of variation rather than reactive correction
  • Define and implement the Incoming Quality Lab framework, including inspection methods, equipment strategy, calibration systems, and SOPs
  • Select, qualify, and maintain advanced metrology and test systems (CMM/OMM, cable and signal integrity analyzers etc)
  • Manage calibration programs and maintain compliance with ISO and customer quality standards
  • Establish and enforce inspection standards and CTQs directly tied to system performance and reliability
  • Deploy advanced sampling strategies, SPC controls, Cp/Cpk, GR&R, and integrate Minitab/JMP analytics into daily operations
  • Apply large-scale data analytics to supplier Track-and-Trace datasets, enabling predictive insights and real-time defect containment
  • Define and maintain dashboards for defect trends, supplier performance, and yield bridges
  • Collaborate with SQE teams to develop AI-assisted analytics tools linking supplier OQC to factory IQC datasets
  • Build deep traceability systems and lead supplier trend analysis to facilitate closed-loop corrective action and predictive component analytics
  • Execute supplier readiness-to-IQC correlation and MSA capability studies
  • communicate results throughout the supply chain
  • Drive proactive engagement with suppliers (SQE) and internal manufacturing quality teams (MQE) to ensure supply continuity at scale
  • Drive defect prevention through structured inspection processes, escalation protocols, and supplier feedback loops (MSA/GR&R correlation capability studies)
  • Partner with strategic partners and customer engineering to ensure specifications are measurable and inspectable
  • Collaborate with Supply Chain and Manufacturing Quality to align incoming inspection readiness with production ramps
  • Present IQC performance, readiness, and improvement actions to executive leadership

Requirements

  • Advanced degree in Engineering, Computer Science, Data Science, or a related field
  • 8+ years in incoming inspection, supplier quality, or metrology leadership in high-volume, high-complexity industries
  • Demonstrated expertise in statistical and analytical methods such as regression analysis, correlation analysis, DOE, SPC, PFMEA, Gauge R&R, and commonality studies using software tools such as Minitab, JMP, etc.
  • Strong expertise in dimensional measurement (GD&T, CMM), leak/flow validation, and/or electrical signal integrity testing
  • Experience managing incoming inspection processes within EMS/ODM environments or similarly complex supply chains
  • Proven success in building and managing inspection labs, including equipment qualification, calibration systems, and documentation
  • Deep knowledge of SPC, GR&R, ISO/TL9000, and advanced supplier quality methods
  • Deep & Wide working knowledge and use of SPC tools (Minitab/JMP) and regression/correlation analysis and SPC analytics
  • Cross-industry backgrounds encouraged (automotive, aerospace, consumer electronics, medical devices, telecom, semiconductor equipment, EMS/ODM)
  • Experience with liquid cooling and/or high-speed interconnects a plus
  • strong metrology and inspection background required
  • Six Sigma Green Belt

Nice to have

  • Exposure to or knowledge of AI/ML toolsets for statistical problem solving, predictive analytics, or anomaly detection
  • Six Sigma Black Belt
  • MBA or exposure to business, finance or economics is advantageous

What we offer

  • Competitive base salary
  • Performance-based annual bonus eligibility
  • 401(k) retirement savings plan
  • Tuition reimbursement for eligible education programs
  • Comprehensive medical, dental, and vision coverage with access to leading providers
  • Mental health resources and employee wellness support programs
  • Company-paid life and disability insurance
  • Paid time off (PTO) and company-paid holidays
  • Parental leave and family care support programs
  • Structured training programs and on-the-job learning opportunities
  • Matching gifts and volunteer programs to support causes you care about

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