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Mid-level Processing & Tool Design engineer; able to work autonomously with occasional guidance from supervision. Supports the development of manufacturing processes, Tools & Fixtures design, Weld template creation for PPO PTB builds and Innovation projects in Manufacturing plants. Work is performed in a centralized manufacturing engineering activity in GMTCI-Bangalore where creativity and initiative are exercised
Job Responsibility:
Execute Tool design done as per MPMs or suggested datum strategy, Input checking for the data received from GMNA
Responsible to execute & coordinate for tool design & weld template for Pre-production operation-PTB builds, Tool Design for Innovation / Optimization projects of manufacturing operations
Perform Tool design Internal/ Stake holder review with approval & Detailing for the approved tool with all deliverables
Revise the Tool design as per change log
Responsible for Supplier/Stake holders’ coordination & issue resolution in Tooling activities
Delivery of the design kits to stake holders in Teamcenter
Communicate with customer for reviews and Query resolution
Weld template creation for new tools from MPMs & revision as per change log
Sound knowledge of GD&T, understanding of Clamping and Locating concept (CDLS)
Project kickoff and wrap up documents. Drive project productivity improvement activity
Perform & Drive RCA process for any issues reported from customer
Coordinates activities between Simulation, layout, Robotics, Vision systems, Controls, manufacturing plant & suppliers to ensure that designs meet requirements
knowledge of sensors and electrical devises used in tooling, Pneumatic actuators and controls, Material handling methods in body shop (Grippers, Conveyors), Robot payload design calculation
Understanding PLC signal exchange between tooling and PLC
Basic knowledge of robotic cell simulation & basic body shop, paint & General assembly layout components
Lead in Waste elimination and implementation of continues improvement Ideas & Adhere to GMS requirements.
Requirements:
Bachelor’s degree in mechanical/production/Automobile/Industrial Engineering
Minimum 6-10 years of experience working in automotive industry / equivalent field
Strong understanding of automotive manufacturing processes, tool designs and materials handling systems
Proficiency in Microsoft Office Suite applications such as Excel, PowerPoint, Word, Access, SharePoint, etc.
Sound Knowledge in Siemens NX -Modelling/Drafting Knowledge along with GM Toolkit
Knowledge of TcAE
Excellent verbal and written communication skills
Timings: General / Late General shift to support global operations.
Nice to have:
NX Open programming + Gen AI and API development can give you a competitive advantage