Sr. Engineer / Lead Engineer- BIW Processing & Tool Design

• Execute Tool design done as per MPMs or suggested datum strategy, Input checking for the data received from GMNA
• Responsible to execute & coordinate for tool design & weld template for Pre-production operation-PTB builds, Tool Design for Innovation / Optimization projects of manufacturing operations
• Perform Tool design Internal/ Stake holder review with approval & Detailing for the approved tool with all deliverables
• Revise the Tool design as per change log
• Responsible for Supplier/Stake holders’ coordination & issue resolution in Tooling activities
• Delivery of the design kits to stake holders in Teamcenter
• Communicate with customer for reviews and Query resolution
• Weld template creation for new tools from MPMs & revision as per change log
• Sound knowledge of GD&T, understanding of Clamping and Locating concept (CDLS)
• Project kickoff and wrap up documents. Drive project productivity improvement activity
• Perform & Drive RCA process for any issues reported from customer
• Coordinates activities between Simulation, layout, Robotics, Vision systems, Controls, manufacturing plant & suppliers to ensure that designs meet requirements
• knowledge of sensors and electrical devises used in tooling, Pneumatic actuators and controls, Material handling methods in body shop (Grippers, Conveyors), Robot payload design calculation
• Understanding PLC signal exchange between tooling and PLC
• Basic knowledge of robotic cell simulation & basic body shop, paint & General assembly layout components
• Lead in Waste elimination and implementation of continues improvement Ideas & Adhere to GMS requirements.

• Bachelor’s degree in mechanical/production/Automobile/Industrial Engineering
• Minimum 6-10 years of experience working in automotive industry / equivalent field
• Strong understanding of automotive manufacturing processes, tool designs and materials handling systems
• Proficiency in Microsoft Office Suite applications such as Excel, PowerPoint, Word, Access, SharePoint, etc.
• Sound Knowledge in Siemens NX -Modelling/Drafting Knowledge along with GM Toolkit
• Knowledge of TcAE
• Excellent verbal and written communication skills
• Timings: General / Late General shift to support global operations.

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