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Space Structural Engineer IV

United States, Louisville Employment contract 101175.06 - 175923.79 USD / Year · Job Posted May 26, 2026
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Job Description

This role will be in person/hybrid at Orion Space Solutions, a subsidiary of Arcfield in Louisville, Colorado. The engineer selected for this role will have a broad range of responsibilities to execute. In general, these responsibilities will encompass the range of structural design & analysis tasks required to support the development of small satellites, cubesats, payloads, electronic units, GSE, and other sensing systems. This role will require the engineer to work cross-functionally and identify needs from other engineering and programmatic groups. Including, systems engineers and program managers. In addition, they will be required to tackle open-ended analysis problems that require proactive communication and problem-solving.

Job Responsibility

  • Lead and assist with the structural analysis of small satellites, payloads, sub-assemblies, and ground support equipment
  • Develop and execute finite element models (FEM) to simulate and predict the structural behavior of various components using NASA & Mil Standards
  • Perform first-principles calculations throughout the design cycle
  • Perform linear and nonlinear static, dynamic, and thermal analyses to assess stress margins, fatigue life, and potential failure modes
  • Collaborate with design engineers to optimize structural designs, materials, and configurations to meet performance, weight, and cost targets while ensuring structural safety and reliability
  • Conduct trade studies and sensitivity analyses to evaluate design alternatives, assess design margins, and mitigate structural risks and uncertainties
  • Generate comprehensive analysis reports, technical memos, and presentations to communicate analysis results, conclusions, and recommendations to project stakeholders, including management, customers, and regulatory authorities
  • Provide feedback and input to cross-functional teams: Provide structural input to help guide preliminary & detailed designs
  • Provide structural feedback on how to correct any design non-compliances
  • Provide structural input during test planning phases and process review
  • Support and collaborate with test engineers and technicians (AI&T staff) on the development and validation of structural models, simulations, and test plans for ground and flight testing
  • Utilize CAD software to design and develop various satellite components and ground support equipment
  • Support & design environmental test campaigns
  • Proactively identify inefficiencies or issues with analysis processes and propose / implement solutions
  • Specify structural & mechanical hardware and support quoting efforts

Requirements

  • Bachelor's degree in relevant engineering or computation field plus 8-10 years or MS plus 6-8 years professional working experience in structural engineering positions or PhD with 3-5 years
  • 2+ years of professional working experience in the space industry
  • Minimum of 2+ years of experience in structural analysis
  • Minimum of 2+ years of experience in Mechanical Design for small satellites using CAD software
  • Must be able to obtain and maintain a Top Secret clearance
  • Proficiency in finite element analysis (FEA) software (Femap preferred), proficient in basic structural & dynamic principles
  • Strong understanding of structural mechanics, dynamics, and materials science principles relevant to aerospace applications
  • CAD Modeling Experience

Nice to have

  • Excellent problem-solving skills and analytical abilities, with the capability to identify, assess, and resolve complex structural challenges and performance issues
  • Ability to bound difficult problems through first principles and hand calculations
  • Effective communication skills, with the ability to convey technical information clearly and concisely to diverse audiences, including engineers, managers, and customers
  • Detail-oriented mindset with a commitment to quality, accuracy, and compliance in all aspects of structural analysis and evaluation
  • Excellent written and verbal communication skills
  • Ability to work in a small team environment with little oversight

What we offer

  • Health Insurance
  • Life Insurance
  • Paid Time Off
  • Holiday Pay
  • Short Term and Long-Term Disability
  • Retirement and Savings
  • Learning and Development opportunities
  • wellness programs

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