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The Process/Controls Engineer reports to the Plant Manager and will lead the plant's process improvement initiatives. This role is responsible for driving manufacturing productivity by improving process efficiencies, increasing capacity, reducing waste, and improving quality. Key processes in this facility include industrial roofing urethane and asphalt, and adhesive tape. The engineer will join during a stage of rapid growth and work with a diverse team to support automation and process improvement projects critical to business success.
Job Responsibility:
Apply tools and techniques to achieve breakthroughs in overall equipment efficiency
Strengthen teamwork within operations and across functions
Lead continuous process improvement activities
Improve process control through instrumentation and statistical tools
Identify and implement automation and packaging improvements
Utilize lean techniques to improve activities
Utilize financial analysis tools to support plant activities and identify opportunities
Support capital projects that range in complexity and scale
Develop standardized work procedures
Assist with safety programs and improvement throughout the facility
Requirements:
BS Degree in an Engineering discipline
10+ years of experience in a manufacturing environment
Capital project support experience of minimum $100K
Experience supporting or executing process development projects
Demonstrated experience creating and modifying P&ID’s
Background in statistical techniques and financial acumen
Process measurement and improvement technique experience and process design experience
Proficiency with Microsoft Office Suite and AutoCAD
Ability to travel up to 10%
Nice to have:
Background in controls and automation
Proven leadership in process improvements – Lean, Six Sigma, SWOT
Ability to develop Standard Operating Procedures
Skilled in modifying/updating Historian & Visualization software tags
Proficient in troubleshooting online with Process Equipment, PLCs, VFDs, Servos, HMIs, & Network Switches
Familiarity with ISO certification processes
Knowledge of Management of Change and PSM programs
Demonstrated success implementing 5S
Track record of leading capital projects exceeding $100K
Ability to read & interpret electrical & network diagrams