Job Description:
1. Commissioning, Operations & Maintenance of Surface Miners Conduct pre?commissioning checks including mechanical, electrical, hydraulic, and control systems. Lead full?scale commissioning activities such as test runs, calibration, and system integration. Monitor and optimize cutting drum performance, conveyor systems, engine operation, and dust suppression units. Ensure continuous and efficient operation by tracking production parameters (cutting rate, machine utilization, fuel efficiency). Perform scheduled preventive maintenance including wear-part inspection, lubrication, component replacement, and troubleshooting. Diagnose mechanical, electrical, and hydraulic breakdowns and ensure rapid restoration to minimize downtime. Maintain logbooks, service records, equipment history, and TPM/RCM documentation. 2. Installation, Commissioning & Maintenance of Aggregate Crushing Plants Supervise the installation and alignment of primary, secondary, and tertiary crushers (jaw, cone, impact), screens, and feeders. Ensure proper setup of conveyor networks, transfer points, surge hoppers, and chutes. Conduct commissioning activities such as trial runs, load testing, vibration analysis, and operational fine?tuning. Optimize plant performance for required TPH output and gradation as per project specifications. Implement preventive and predictive maintenance for crushers, screen decks, bearings, motors, gearboxes, and conveyors. Perform root cause analysis for breakdowns (belt skidding, motor overheating, abnormal vibrations, crusher jamming). Ensure compliance with safety protocols, guarding systems, and dust control measures. 3. Installation & Commissioning of Material Handling Equipment Including: Wagon Tipplers Stacker Reclaimers Belt Conveyors Apron Feeders Paddle Feeders Truck/Train Unloading Systems Key Responsibilities: Supervise civil, mechanical, and electrical erection works as per engineering drawings and OEM standards. Conduct alignment of structural assemblies, drive heads, pulleys, gearboxes, hydraulic systems, and electrical panels. Lead commissioning activities like no?load testing, load testing, interlock checking, and automation system trials. Coordinate with PLC/SCADA teams for logic verification, functional testing, and operational sequencing. Monitor equipment health parameters such as vibration, temperature, lubrication flow, and power consumption. Execute preventive, predictive, and condition?based maintenance schedules. Implement safety standards for moving equipment, rail tracks, rotating machinery, and bulk material flow.
