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AEVEX Aerospace Logo AEVEX Aerospace · IT - Software Development

Senior Stress Engineer

United States, Murrieta 200000.00 - 224000.00 USD / Year · Job Posted February 16, 2026
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Job Description

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary aircraft structures to show compliance with FAA 14CFR Part 23 & Part 25 regulations. These analyses include loads development, classical hand calculations, Finite Element (FEM) modeling, fatigue & damage tolerance assessment and testing of aircraft modifications involving both metallic & composite structure and are thoroughly documented in formal structural substantiation reports.

Job Responsibility

  • Provides stress analysis of metallic & composite structures using classical hand calculations and finite element modeling (FEM) with advanced meshing techniques
  • Performs loads develop in support of static, dynamic and fatigue & damage tolerance assessments
  • Develops Fatigue & Damage Tolerance (F&DT) reports
  • Other functions may include basic thermal analysis, basic aero-elastic flutter, dynamic response, non- linear analysis, pre- and post-test analysis, structural optimization, and software programming
  • Completes stress notes & develops macros using Excel and Mathcad or similar software
  • Documents analyses in formal structural substantiation reports and other airworthiness documents
  • Contributes to FAA STC Project Specific Certification Plans (PSCP)
  • Interfaces with Design Engineers to determine structural load paths and design optimization
  • Reviews & approves engineering drawings & reports
  • Attends design reviews as necessary
  • Regular and reliable attendance on a full time basis [or in accordance with posted schedule]
  • Responsible for exhibiting professional behavior with both internal and external business associates that reflects positively on the company and is consistent with the company's policies and practices
  • Embodies AEVEX’s cultural values and aligns daily actions with department goals and company culture

Requirements

  • Ability to obtain and maintain a Secret Security Clearance (US Citizenship required)
  • Familiarity with resources such as MMPDS, Bruhn, Roark, etc., aircraft fasteners, materials, sheet metal assemblies, machined fittings, composites (fiberglass/carbon fiber), and honeycomb and solid laminate construction
  • Knowledge of and familiarity with 14 CFR Part 23 and Part 25 structures regulations
  • Strong foundation in technical skills, such as stress analysis, FEM, and solid modeling
  • Solid understanding of engineering modeling techniques and principles
  • Experience reviewing and interpreting engineering models, drawings and manuals
  • Strong organizational, analytical and problem solving skills
  • Ability to evaluate, document, and report information regarding designs based on structural trade studies
  • Experience with sheet metal modeling techniques for aircraft structures
  • Strong communication skills, both written and verbal
  • Proficient in MS Office for report writing and analysis preparation
  • Ability to work collaboratively with the engineering team and cross functionally
  • Proficient in writing technical reports and presenting data in a clear and concise manner
  • Driven self starter with a strong sense of accountability
  • Degree in Aerospace or Mechanical Engineering or equivalent experience required
  • 8-10 years of classical aircraft hand stress analysis methods and NASTRAN (FEMAP) finite element modeling
  • Experience with primary & secondary structural modifications on aircraft

What we offer

  • 401(k)-retirement plan
  • comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company
  • professional development funds
  • Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support
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