Senior Process Engineer Job at ResMed (Chatsworth)

Senior Process Engineer

ResMed

Location:
United States , Chatsworth

Category:
Manufacturing

Contract Type:
Not provided

Salary:

117000.00 - 175000.00 USD / Year

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Job Description:

As a Senior Process Engineer – Motors Engineering, you’ll play a key role in shaping how our products are made. You’ll design, refine, and optimize motor manufacturing processes that deliver exceptional safety, quality, and efficiency. You’ll work across engineering, production, and quality teams to ensure smooth transitions from design to high-volume manufacturing—helping ResMed continue to deliver life-changing technology with precision and purpose.

Job Responsibility:

Design, develop, and optimize motor manufacturing processes and tooling to meet quality, performance, and cost targets
Lead process validation (IQ, OQ, PQ) to ensure compliance with FDA QSR, ISO 13485, and GMP requirements
Apply Design for Manufacture (DFM) and Design for Assembly (DFA) principles to ensure scalable, robust production
Develop and enhance automation, test systems, and fixtures using SolidWorks or equivalent tools
Analyze production data using Lean, Six Sigma, and DOE techniques to identify improvement opportunities
Implement corrective and preventive actions (CAPA) to improve yield, reduce waste, and enhance reliability
Drive automation and process optimization to support long-term sustainability and cost efficiency
Partner with R&D, Quality, NPI, and Maintenance to ensure seamless process transfer and ramp-up
Mentor and support junior engineers and technicians, building capability within the team
Collaborate with suppliers to develop and qualify robust manufacturing processes and components
Ensure all manufacturing processes meet GMP, EHS, and ISO 13485 standards
Maintain accurate, audit-ready process documentation including PFMEAs, control plans, and work instructions
Support regulatory audits and internal inspections with confidence and clarity

Requirements:

Bachelor’s degree in Mechanical, Mechatronics, Manufacturing, or Industrial Engineering
5–8 years in manufacturing or process engineering, ideally within medical devices or precision manufacturing
Expertise in process validation, DFM/DFA, and continuous improvement
Proficiency in SolidWorks, Minitab, and DOE methodology
Working knowledge of GMP, ISO 13485, and regulatory compliance
Experience in applying functional knowledge and existing methodologies to solve complex problems or execute specialized projects
Exercises judgment in selecting methods, techniques and evaluation criteria for obtaining results
Strong experience in Design of Experiments (DOE) for process optimization and validation

Nice to have:

Experience with DC motor technologies, including stator and rotor assembly processes, strongly preferred
prior exposure to manufacturing, validating, or optimizing motor sub-assemblies is a plus
Hands-on experience with PLC programming and automation systems for process control
Demonstrates aptitude in developing new methodologies and procedures for New Product Introduction (NPI) tasks
Experience with coordinating with and managed external vendors for equipment design/delivery
Mindset: Hands-on, data-driven, and collaborative — passionate about building processes that improve lives

What we offer:

comprehensive medical, vision, dental, and life, AD&D, short-term and long-term disability insurance, sleep care management, Health Savings Account (HSA), Flexible Spending Account (FSA), commuter benefits, 401(k), Employee Stock Purchase Plan (ESPP), Employee Assistance Program (EAP), and tuition assistance
Employees accrue fifteen days Paid Time Off (PTO) in their first year of employment, receive 11 paid holidays plus 3 floating days and are eligible for 14 weeks of primary caregiver or two weeks of secondary caregiver leave when welcoming new family members

Additional Information:

Job Posted:
February 20, 2026

Employment Type:

Fulltime

Work Type:

On-site work

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