Senior Process Engineer Job at ATI (Monroe)

Job Description

Proven to Perform. From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us. ATI is seeking to hire a Senior Process Engineer to support our Specialty Materials business unit. This position will be based in Monroe, NC. As a Senior Process Engineer you will be responsible for providing post-melt technical support to Monroe, NC and Richburg, SC manufacturing facilities. This will include all hot rolling, forging, and similar post-melt processes. Radial Forging experience is strongly preferred for this role.

Job Responsibility

Internal/external technical contact for thermo-mechanical processing operations primarily focused on GFM radial forging
Provide technical support to Operations for processing material when obstacles in production arise
Provide technical support for outside conversion operations and internal Conversion Services as required
Develop and maintain operational and metallurgical expertise in thermo-mechanical processing of Ni/Fe/Co-base, titanium, and specialty steel alloys through experimentation, technical literature review, best practice exchanges across ATI, and attending technical conferences
Provide backup support for Monroe, NC open-die press forging operations
Product line responsibility for Nickel/Specialty Steel alloy reroll billet
Track critical to quality process metrics and identify opportunities to improve yield, cycle time, and cost
Maintenance and standardization of hot working operating and mill instructions
Provide technical support in resolving process-related non-conformances and customer complaints
Collaborate with Operations and Maintenance personnel to develop improvements to manufacturing processes and standards that enhance safety in the workplace, equipment performance and product quality
Plan, execute and manage product/process continuous improvement programs
Apply statistical data analysis and thermal/deformation modeling tools as required to support initiatives
Lead and participate in team-based, cross-functional continuous improvement activities including risk assessments, problem solving reports, cause/effect diagrams, process audits, and standard work
Communicate results to management, colleagues, and customers in the form of written reports and oral presentations
Support Product Engineering and R&D in the development, evaluation and standardization of new products and processes
Create and implement items, recipes, mill instructions and other quality system documents
Provide technical support during customer audits and inquiries

Requirements

A Bachelor's degree in Metallurgical Engineering or Materials Science (Metals Focused)
Three years of experience with process or product engineering industrial experience related to manufacturing Ni/Fe/Co-base, titanium and/or specialty steels alloys
Experience with continuous improvement and lean manufacturing methodologies
Working knowledge of wrought metals processing (i.e., melting, press forging, radial forging, hot rolling, conditioning, heat treatment, etc.)
Possesses an understanding and ability to clearly explain metallurgical principles critical to metals processing (e.g., recrystallization, strengthening mechanisms, and microstructure-property relationships)
Application of thermal/deformation modeling tools to solve problems and optimize processes preferred
Six Sigma Black/Green Belt or related certification

Nice to have

Radial Forging experience
Three years of experience with process or product engineering industrial experience related to manufacturing Ni/Fe/Co-base, titanium and/or specialty steels alloys
Experience with continuous improvement and lean manufacturing methodologies
Working knowledge of wrought metals processing (i.e., melting, press forging, radial forging, hot rolling, conditioning, heat treatment, etc.)
Possesses an understanding and ability to clearly explain metallurgical principles critical to metals processing (e.g., recrystallization, strengthening mechanisms, and microstructure-property relationships)
Application of thermal/deformation modeling tools to solve problems and optimize processes
Six Sigma Black/Green Belt or related certification

ATI - All Job Offers

Select Country

Senior Process Engineer

Job Description

Job Responsibility

Requirements

Nice to have

Looking for more opportunities?