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ATI Logo ATI · Manufacturing

Senior Process Engineer

United States, Monroe · Job Posted May 29, 2026
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Job Description

Proven to Perform. From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us. ATI is seeking to hire a Senior Process Engineer to support our Specialty Materials business unit. This position will be based in Monroe, NC. As a Senior Process Engineer you will be responsible for providing post-melt technical support to Monroe, NC and Richburg, SC manufacturing facilities. This will include all hot rolling, forging, and similar post-melt processes. Radial Forging experience is strongly preferred for this role.

Job Responsibility

  • Internal/external technical contact for thermo-mechanical processing operations primarily focused on GFM radial forging
  • Provide technical support to Operations for processing material when obstacles in production arise
  • Provide technical support for outside conversion operations and internal Conversion Services as required
  • Develop and maintain operational and metallurgical expertise in thermo-mechanical processing of Ni/Fe/Co-base, titanium, and specialty steel alloys through experimentation, technical literature review, best practice exchanges across ATI, and attending technical conferences
  • Provide backup support for Monroe, NC open-die press forging operations
  • Product line responsibility for Nickel/Specialty Steel alloy reroll billet
  • Track critical to quality process metrics and identify opportunities to improve yield, cycle time, and cost
  • Maintenance and standardization of hot working operating and mill instructions
  • Provide technical support in resolving process-related non-conformances and customer complaints
  • Collaborate with Operations and Maintenance personnel to develop improvements to manufacturing processes and standards that enhance safety in the workplace, equipment performance and product quality
  • Plan, execute and manage product/process continuous improvement programs
  • Apply statistical data analysis and thermal/deformation modeling tools as required to support initiatives
  • Lead and participate in team-based, cross-functional continuous improvement activities including risk assessments, problem solving reports, cause/effect diagrams, process audits, and standard work
  • Communicate results to management, colleagues, and customers in the form of written reports and oral presentations
  • Support Product Engineering and R&D in the development, evaluation and standardization of new products and processes
  • Create and implement items, recipes, mill instructions and other quality system documents
  • Provide technical support during customer audits and inquiries

Requirements

  • A Bachelor's degree in Metallurgical Engineering or Materials Science (Metals Focused)
  • Three years of experience with process or product engineering industrial experience related to manufacturing Ni/Fe/Co-base, titanium and/or specialty steels alloys
  • Experience with continuous improvement and lean manufacturing methodologies
  • Working knowledge of wrought metals processing (i.e., melting, press forging, radial forging, hot rolling, conditioning, heat treatment, etc.)
  • Possesses an understanding and ability to clearly explain metallurgical principles critical to metals processing (e.g., recrystallization, strengthening mechanisms, and microstructure-property relationships)
  • Application of thermal/deformation modeling tools to solve problems and optimize processes preferred
  • Six Sigma Black/Green Belt or related certification

Nice to have

  • Radial Forging experience
  • Three years of experience with process or product engineering industrial experience related to manufacturing Ni/Fe/Co-base, titanium and/or specialty steels alloys
  • Experience with continuous improvement and lean manufacturing methodologies
  • Working knowledge of wrought metals processing (i.e., melting, press forging, radial forging, hot rolling, conditioning, heat treatment, etc.)
  • Possesses an understanding and ability to clearly explain metallurgical principles critical to metals processing (e.g., recrystallization, strengthening mechanisms, and microstructure-property relationships)
  • Application of thermal/deformation modeling tools to solve problems and optimize processes
  • Six Sigma Black/Green Belt or related certification
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