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Senior Principal Controls Engineer

United States, Round Lake 120000.00 - 165000.00 USD / Year · Job Posted February 01, 2026
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Job Description

Automation engineer that supports process and automation improvements in a manufacturing site. Resources will collaborate with Manufacturing, Operational Excellence, and Quality to drive improved performance on production equipment. Responsible to deliver equipment that supports process reliability, Industry 4.0 initiatives, and plant-wide efficiency and to ensure the process design and operation consistently meet Engineering/Quality standards.

Job Responsibility

  • Support daily operations by identifying control system improvements, addressing obsolescence risks, and enhancing equipment reliability
  • Develop and implement improvement strategies that align with site priorities and longterm business goals
  • Troubleshoot and optimize automated equipment at the machine and system level to improve throughput, uptime, and repeatability
  • Advance the site’s digital transformation through automation, data integration, and Industry 4.0 initiatives
  • Partner with manufacturing, quality, and compliance teams to ensure adherence to regulatory requirements
  • Author, execute, and report on validation activities, including test protocols
  • Lead NCR/CAPA investigations and implement corrective and preventive actions
  • Own change control activities related to equipment and process modifications
  • Serve as a subject matter expert for equipment troubleshooting and process performance issues
  • Provide leadership, technical direction, and innovation on complex engineering initiatives that advance plant capability

Requirements

  • Bachelor’s degree in Engineering (Electrical, Mechanical, Chemical, or related discipline preferred)
  • 8+ years of relevant engineering experience in a manufacturing environment
  • Ability to work in a Penicillin/Cephalosporin facility
  • Strong understanding of regulatory compliance, safety standards, and validation practices
  • Experience with automation platforms, including Allen‑Bradley ControlLogix PLCs and Safety PLCs
  • Proficiency with Allen‑Bradley HMIs, Fanuc/Staubli robotics, Cognex/Keyence vision systems, and Rockwell/Yaskawa servo systems
  • Familiarity with motion control, VFDs, encoders, hydraulics, and pneumatics
  • Hands‑on mechanical proficiency
  • Demonstrated capability in developing and performing validation protocols
  • Experience with Industry 4.0 technologies, including AI‑based vision and robotics
  • Exposure to Six Sigma, DFSS, and Voice of Customer methodologies

Nice to have

Experience with Serialization and SCADA systems is a plus

What we offer

  • Support for Parents
  • Continuing Education/ Professional Development
  • Employee Heath & Well-Being Benefits
  • Paid Time Off
  • 2 Days a Year to Volunteer
  • medical and dental coverage that start on day one
  • insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance
  • Employee Stock Purchase Plan (ESPP)
  • 401(k) Retirement Savings Plan (RSP)
  • Flexible Spending Accounts
  • educational assistance programs
  • paid holidays
  • paid time off ranging from 20 to 35 days based on length of service
  • family and medical leaves of absence
  • paid parental leave
  • commuting benefits
  • Employee Discount Program
  • Employee Assistance Program (EAP)
  • childcare benefits

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Job Responsibility
  • Support daily operations by identifying control system improvements, addressing obsolescence risks, and enhancing equipment reliability
  • Develop and implement improvement strategies that align with site priorities and longterm business goals
  • Troubleshoot and optimize automated equipment at the machine and system level to improve throughput, uptime, and repeatability
  • Advance the site’s digital transformation through automation, data integration, and Industry 4.0 initiatives
  • Partner with manufacturing, quality, and compliance teams to ensure adherence to regulatory requirements
  • Author, execute, and report on validation activities, including test protocols
  • Lead NCR/CAPA investigations and implement corrective and preventive actions
  • Own change control activities related to equipment and process modifications
  • Serve as a subject matter expert for equipment troubleshooting and process performance issues
  • Provide leadership, technical direction, and innovation on complex engineering initiatives that advance plant capability
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Automation engineer that supports process and automation improvements in a manuf...
Location
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Salary:
120000.00 - 165000.00 USD / Year
https://www.baxter.com/ Logo
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Expiration Date
Until further notice
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Requirements
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  • 8+ years of relevant engineering experience in a manufacturing environment
  • Ability to work in a Penicillin/Cephalosporin facility
  • Onsite, full‑time role with less than 10% travel
  • Strong understanding of regulatory compliance, safety standards, and validation practices
  • Experience with automation platforms, including Allen‑Bradley ControlLogix PLCs and Safety PLCs
  • Proficiency with Allen‑Bradley HMIs, Fanuc/Staubli robotics, Cognex/Keyence vision systems, and Rockwell/Yaskawa servo systems
  • Familiarity with motion control, VFDs, encoders, hydraulics, and pneumatics
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  • Support daily operations by identifying control system improvements, addressing obsolescence risks, and enhancing equipment reliability
  • Develop and implement improvement strategies that align with site priorities and longterm business goals
  • Troubleshoot and optimize automated equipment at the machine and system level to improve throughput, uptime, and repeatability
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  • Partner with manufacturing, quality, and compliance teams to ensure adherence to regulatory requirements
  • Author, execute, and report on validation activities, including test protocols
  • Lead NCR/CAPA investigations and implement corrective and preventive actions
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  • Troubleshoot and optimize automated equipment at the machine and system level to improve throughput, uptime, and repeatability
  • Advance the site’s digital transformation through automation, data integration, and Industry 4.0 initiatives
  • Partner with manufacturing, quality, and compliance teams to ensure adherence to regulatory requirements
  • Author, execute, and report on validation activities, including test protocols
  • Lead NCR/CAPA investigations and implement corrective and preventive actions
  • Own change control activities related to equipment and process modifications
  • Serve as a subject matter expert for equipment troubleshooting and process performance issues
  • Provide leadership, technical direction, and innovation on complex engineering initiatives that advance plant capability
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  • Continuing Education/ Professional Development
  • Employee Heath & Well-Being Benefits
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  • Supervising a Controls Engineering Team and providing day to day engineering support
  • Provide technical mentorship to other engineering staff, engineering, and maintenance technicians
  • Providing analysis of plant manufacturing capacity, process optimization and automation, VIP identification and implementation, process validation planning/execution using lean manufacturing techniques and other problem-solving tools
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  • Perform engineering studies on new equipment to resolve accurate settings, control points, etc. including data gathering during start up and test batches
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