Senior PCBA Test Engineer Job at Aeva (Mountain View)

Senior Reliability Engineer - PCBA, Harness & Connectors

We are looking for a Senior Reliability Engineer in charge of developing and exe...

Location

United States , San Jose

Salary:

150000.00 - 225000.00 USD / Year

Figure

Expiration Date

Until further notice

Requirements

5+ years of experience in relevant reliability engineering areas
Bachelor's degree or higher in relevant science and engineering fields
Strong knowledge of environmental reliability test principles, models, and methodologies, such as high temperature high humidity, thermal cycle/shock, mechanical vibration/shock
Strong knowledge of industry test standards such as AECQ, JEDEC, IPC standards
Strong knowledge of electrical circuits, PCBA design and relevant SW tools (e.g. Altium)
Strong knowledge of PCBA, harness and connector failure modes, mechanisms, and FA techniques
Hands-on experience on field reliability risk analysis and failure prediction methods
Hands-on experience with Weibull++, JMP, or other reliability statistical analysis software
Hands-on experience on electronic circuit debug and relevant tools, e.g. source meter, oscilloscope
Hands-on experience with 3D CAD tool (e.g. CATIA)

Job Responsibility

Work with cross-functional teams, own hardware reliability requirements and validation strategy
Develop and execute accelerated life tests for PCBAs, electronic components, electrical harness and connectors
Lead DFMEA efforts with design engineers to assess design risks, impacts, controls, and corrective actions
Design reliability test flows and procedures, communicate with internal and external/CM teams to execute tests and report results
Work with test engineers to design setup and fixtures used in reliability testing
Guide and support PCBA, harness, connector failure analysis, design of experiments (DOEs) and corrective action processes with cross-functional teams
Analyze field data, assess field risks, and design tests that correlate to field usage conditions

Fulltime

Senior Electrical Engineer

At Product Creation Studio, we are looking for a senior-level electrical design ...

Location

United States , Seattle

Salary:

Not provided

Product Creation Studio

Expiration Date

Until further notice

Requirements

7+ years experience as a design engineer developing custom electronics
BSEE
MS or Ph.D. a plus
Experience on multiple projects supporting new product introduction through all phases of development from concept to production
Experience with implementing design incorporating industry-standard peripherals such as Wi-Fi, USB, Bluetooth, RS232, and Ethernet
Experience integrating designs using 32-bit+ ARM, RISC, or PC architecture application processors or microcontrollers
Experience with implementing analog designs including filters and power conversion
Experience developing designs with industry-standard interfaces such as I2C, I2S, SPI, PCI, RS232
Experience designing for signal integrity and low EM emission and susceptibility
Experience optimizing designs for manufacturing including testability, component sourcing, life cycle, ease of assembly, and cost

Job Responsibility

Support and lead electrical engineering in all phases of product development that include scoping and project planning, assessing feasibility, identifying and de-risking technical elements, developing and validating product specifications, determining system architecture, detailed circuit design, testing and design validation, agency compliance, and manufacturing support
Design custom electronics performing schematic capture, source new components, simulate and perform circuit analysis, implement or direct printed circuit board layout, oversee PCBA fabrication, develop test plans and validate reliability and performance
Design for Safety and EMC agency compliance requirements, perform or oversee agency certification testing, and mitigate issues
Mentor and provide technical oversight of other electrical engineers
Scope and determine work breakdown on projects, identify high-risk elements and plan and perform rapid prototyping or technical feasibility studies
Coordinate and collaborate with clients, program management, and other engineering disciplines
Identify issues, new scope, errors, or unplanned tasks in the course or project execution work with project management and the client to incorporate updates to the project plan or modify requirements or deliverables to meet schedule and budget constraints
Make aggressive but achievable commitments and deliver designs that meet quality and performance requirements on schedule and on budget

What we offer

medical/dental/vision
FSA
401k
creative, friendly work environment

Senior Manager, Test Engineering

We are seeking an experienced manager for the Test Engineering team. Your team w...

Location

United States , Mountain View

Salary:

181100.00 - 245000.00 USD / Year

Aeva

Expiration Date

Until further notice

Requirements

Bachelor’s degree in Computer Science, Electrical Engineering, optical engineering or a related field
10+ years of experience in test and automation engineering, with at least 5 years in mid-level management roles
Proven experience in developing custom stations for test and assembly that have been deployed in a high-volume manufacturing environment
Experience in Python and C++ programming, and agile management of software teams
Experience working in optics and/or photonics
Experience with PCBA test and design for test for ICT and FCT
Experience working with industrial robots and handling systems
Previous experience in leading and managing teams, fostering collaboration, and driving results
Excellent problem-solving skills, with the ability to analyze complex technical issues and provide effective solutions
Strong communication and interpersonal skills, capable of working with cross-functional teams and stakeholders

Job Responsibility

Lead development of test stations for Aeva’s LiDAR manufacturing line, including hardware design, automation and integration with factory MES systems
Influence the design of stations (DfT and DfM) for touch-less assembly in the manufacturing line. This includes collaborating with contract manufacturers and equipment vendors to integrate material handling systems and factory automation
Develop the test strategy for the product, working cross-functionally with stakeholders such as the product design, manufacturing, and quality teams to determine test requirements and drive execution of associated projects
Analyze test data to identify trends, identify root causes of failures, and drive continuous improvement in the manufacturing process
Lead the test and automation engineering teams consisting of software development, hardware design and integration groups
Collaborate and influence the product development process and schedules, lead yield reporting and failure analysis process

What we offer

Very competitive compensation and meaningful equity
Exceptional benefits: Medical, Dental, Vision, and more
401k matching
Unlimited PTO
Paid lunches, ping pong tournaments, and fun team off-sites
Comprehensive medical, dental, and vision coverage
Pre-tax commuter and health care/dependent care accounts
401k plan
Life and disability benefits
Flexible time off

Senior Battery Reliability Engineer

Skydio is the leading US drone company and the world leader in autonomous flight...

Location

United States , San Mateo

Salary:

170000.00 - 230000.00 USD / Year

Skydio

Expiration Date

Until further notice

Requirements

4+ years experience hands-on analysis, testing, modelling, and delivery of reliable high power battery subsystems in rapid development environments
Familiarity with battery degradation and safety, covering considerations for certification against UN, IEC, and UL standards
Direct experience with electrical fault isolation in complex electromechanical or energy storage systems, diving deep into failure analysis only when needed
Extensive knowledge of Design for Reliability principles, Physics of Failure, and integration risks of high performance batteries and electronics
Proficient in Python and SQL to analyze massive datasets for application in Remaining Useful Life analysis
Systems-engineering approach to problem solving, and a knack for rapidly identifying issues within mechanical, electrical, and software domains
Passion for communicating the nuances of hardware reliability to internal and external cross functional teams to help drive organizational priorities

Job Responsibility

Own battery reliability: guide the battery team in all axes of reliability, including thermal design, Design for Reliability of the components (cells, bussing, PCBA, connectors, enclosures, etc), degradation, safety, and testing
Expand and execute battery test capability: specify fixtures, abuse/abnormal testing, cycling, calendar, HPPC, HIL/SIL rigs for BMS algorithms
Immerse yourself in massive datasets from flight telemetry and robust customer analytics to identify problems before they occur, perform risk assessments
Lead Design for Reliability activities (FMEA, FTA, RBD, reliability allocation), facilitate cross-functional reviews, and own FRACAS for fleet issues and returns
Work with leadership to guide future programs/products using analysis of field data and prioritizing design changes
A keen interest in contributing across multiple domains to make Skydio products the default choice for users in challenging environments

What we offer

Paid vacation time
sick leave
holiday pay
401K savings plan
group health insurance plans
equity in the form of stock options
relocation assistance may also be provided for eligible roles

Fulltime

Senior Hardware Engineer

Teradyne is looking for a Hardware Engineer to join our engineering design team ...

Location

United States , North Reading

Salary:

106900.00 - 171100.00 USD / Year

Teradyne

Expiration Date

Until further notice

Requirements

BSEE or MSEE
5-10 years minimum PCBA design and experience
Experience designing complex, high-speed, multi-layer PCB assemblies
Strong circuit characterization, verification, and debug skills
Team oriented, with excellent verbal and written communication skills
Minimal PCBA rework capabilities
Due to ITAR compliance, this position requires candidates to be U.S. Citizens or Permanent Residents

Job Responsibility

Design and develop test fixtures to meet the challenging needs of our critical Defense and Aerospace customers
Analog and digital circuit design, component selection, schematic capture, and artwork
Design verification planning and execution
Understanding system level requirements and implementation
Signal verification and characterization
Understanding cable impact on signal integrity
Developing design documentation
Data validation and interpretation
Signal integrity analysis and simulation
Prototyping and initial bring up and debug of new products

What we offer

Medical
dental
vision
Flexible Spending Accounts
retirement savings plans
life and disability insurance
paid vacation & holidays
tuition assistance programs
discretionary bonus(es) based on financial performance

Fulltime

Senior Advanced Manufacturing Engineering Manager

At Formlabs, we’re building the tools that make it possible for anyone to bring ...

Location

United States , Somerville

Salary:

120000.00 - 225000.00 USD / Year

Formlabs GmbH

Expiration Date

Until further notice

Requirements

B.S. degree in engineering
mechanical, manufacturing engineering, aerospace, industrial, or related/equivalent field
3+ years experience in an engineering management or engineering team leadership role
5+ years of technical skills, preferably experience in manufacturing engineering roles for complex electro-mechanical product industrialization at scale, including machined, sheet metal, injection molded, PCBA, linear motors, LCD, cables, and plastic components
Experience with remotely managed NPI and contract manufacturers, including transitioning high accuracy products from prototype to mass production
Expertise in production quality metrics, GD&T, and process/equipment qualification procedures
Proficient in methods for statistical analysis (e.g. DOE, comparison testing, Gage R&R), structured problem solving (e.g. A3, 8D, DMAIC), fault-tree), and process control (e.g. statistical process control, process capability Cp/Cpk)
Willing to work onsite, in a fast paced environment, and occasionally coordinate with colleagues in different time zones during late evening local hours
Travel to vendors, suppliers, and production facilities (mostly in China) from time to time (~10-20%)

Job Responsibility

Lead the activities of a team of manufacturing engineering professionals responsible for supporting an extended team of global manufacturing, supply chain, quality professionals
Ongoing sustainment of manufacturing lines at our contract manufacturers + transition into production and support
Characterize process & product failures on our manufacturing line, root cause investigations, corrective actions, and mistake-proofing at suppliers and contract manufacturers for component/module/product new builds and refurbishments
Own manufacturing process (e.g. assembly, printer calibration, verification testing, etc.) control and issue prevention
implementing tools, equipment and process methods to ensure industry-leading reliability, quality, and yield
Drive team collaboration and support across projects/programs as a player coach on complex engineering and operational challenges
Own manufacturing technical readiness as a critical member of our cross-functional NPI teams, with specific emphasis on manufacturing return of experience, producibility, cost effectiveness, industrialization
negotiate conflicting requirements, identify lessons-learned and DFM/DFA/DFSS opportunities and share/escalate to upstream design engineers and downstream sustaining engineers
Manage the details of transition into manufacturing or industrialization, including resolution of first article inspections (FAI) and product/fixture assembly issues
drive maturity of manufacturing readiness

What we offer

Robust equity program to build future wealth through RSUs
Comprehensive healthcare coverage (Medical, Dental, Vision)
Low cost fund options in our 401K and access to advisors
Generous paid Parental Leave (up to 16 weeks)
Tenure-based paid Sabbatical Leave (up to 6 weeks)
Flexible Out of Office Plan – Take time when you need it
Ample on-site parking & pre-tax commuter benefits
Healthy on-site lunches, snacks, beverages, & treats
Regular sponsored professional development opportunities
Many opt-in culture events across our diverse community

Fulltime

Senior Advanced Manufacturing Engineering Manager

At Formlabs, we’re building the tools that make it possible for anyone to bring ...

Location

United States , Somerville

Salary:

120000.00 - 225000.00 USD / Year

Formlabs GmbH

Expiration Date

Until further notice

Requirements

B.S. degree in engineering
mechanical, manufacturing engineering, aerospace, industrial, or related/equivalent field
3+ years experience in an engineering management or engineering team leadership role
5+ years of technical skills, preferably experience in manufacturing engineering roles for complex electro-mechanical product industrialization at scale, including machined, sheet metal, injection molded, PCBA, linear motors, LCD, cables, and plastic components
Experience with remotely managed NPI and contract manufacturers, including transitioning high accuracy products from prototype to mass production
Expertise in production quality metrics, GD&T, and process/equipment qualification procedures
Proficient in methods for statistical analysis (e.g. DOE, comparison testing, Gage R&R), structured problem solving (e.g. A3, 8D, DMAIC), fault-tree), and process control (e.g. statistical process control, process capability Cp/Cpk)
Willing to work onsite, in a fast paced environment, and occasionally coordinate with colleagues in different time zones during late evening local hours
Travel to vendors, suppliers, and production facilities (mostly in China) from time to time (~10-20%)

Job Responsibility

Lead the activities of a team of manufacturing engineering professionals responsible for supporting an extended team of global manufacturing, supply chain, quality professionals
Ongoing sustainment of manufacturing lines at our contract manufacturers + transition into production and support
Characterize process & product failures on our manufacturing line, root cause investigations, corrective actions, and mistake-proofing at suppliers and contract manufacturers for component/module/product new builds and refurbishments
Own manufacturing process (e.g. assembly, printer calibration, verification testing, etc.) control and issue prevention
implementing tools, equipment and process methods to ensure industry-leading reliability, quality, and yield
Drive team collaboration and support across projects/programs as a player coach on complex engineering and operational challenges
Own manufacturing technical readiness as a critical member of our cross-functional NPI teams, with specific emphasis on manufacturing return of experience, producibility, cost effectiveness, industrialization
negotiate conflicting requirements, identify lessons-learned and DFM/DFA/DFSS opportunities and share/escalate to upstream design engineers and downstream sustaining engineers
Manage the details of transition into manufacturing or industrialization, including resolution of first article inspections (FAI) and product/fixture assembly issues
drive maturity of manufacturing readiness

What we offer

Robust equity program to build future wealth through RSUs
Comprehensive healthcare coverage (Medical, Dental, Vision)
Low cost fund options in our 401K and access to advisors
Generous paid Parental Leave (up to 16 weeks)
Tenure-based paid Sabbatical Leave (up to 6 weeks)
Flexible Out of Office Plan – Take time when you need it
Ample on-site parking & pre-tax commuter benefits
Healthy on-site lunches, snacks, beverages, & treats
Regular sponsored professional development opportunities
Many opt-in culture events across our diverse community

Fulltime

Senior Hardware Lifecycle Manager

This is a great opportunity to be part of one of the fastest-growing infrastruct...

Location

United States , Arizona

Salary:

Not provided

VAST Data

Expiration Date

Until further notice

Requirements

8–12+ years in hardware-related fields: electrical/mechanical engineering, systems engineering, HW operations, or technical program management
Deep understanding of product lifecycle phases, HW manufacturing (PCBA, mechanical, system build), validation, qualification, and reliability
Familiarity with BOM management, ECO processes, HW test and quality metrics
Proven success leading complex cross-functional hardware programs across multiple product generations
Strong risk management, structured problem-solving, and root-cause analysis experience
Ability to orchestrate many teams in a high-pressure environment with shifting priorities
Experience with HW roadmap planning, EOL management, supply chain interfaces, and cost modeling
Ability to influence senior leaders and drive decisions across stakeholders
Skilled at presenting technical and business trade-offs in executive forums
Highly organized, structured, and detail-oriented

Job Responsibility

Develop multi-year HW roadmap and lifecycle strategy aligned with business requirements and needs
Own transitions from one generation to the next (EOL planning, last-time-buy, replacement readiness)
Track component obsolescence risks and drive mitigation plans
Provide strategic recommendations on product continuation, refresh, or retirement
Partner with hardware engineering to define requirements, specifications, and success metrics for new products
Lead phase-gate readiness (concept → design → EVT/DVT/PVT → launch)
Ensure manufacturability, test strategy, qualification, and reliability meet product goals
Manage risk: technical, supply, quality, cost, schedule
Drive alignment across engineering, operations, quality, sustaining, supply chain, and customer teams
Own lifecycle dashboards: readiness, quality, cost, technical maturity, risks, issues, and actions

Fulltime

Senior PCBA Test Engineer

Aeva

Location:
United States , Mountain View

Category:
IT - Software Development

Contract Type:
Not provided

Salary:

Job Description:

Job Responsibility:

Requirements:

Additional Information:

Job Posted:
February 14, 2026

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