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Senior Paint Engineering Leader

United States, Greeneville · Job Posted January 08, 2026
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Job Description

Lead the automated paint process for our Greeneville plant and own the journey from stability to excellence. You will manage a 10-person engineering/technical team across three shifts, drive defect reduction, and lock in standard work to deliver world-class finish quality and throughput.

Job Responsibility

  • Lead the automated paint process for our Greeneville plant and own the journey from stability to excellence
  • Manage a 10-person engineering/technical team across three shifts, drive defect reduction, and lock in standard work to deliver world-class finish quality and throughput
  • Own all critical paint parameters (airflow/ Air Makeup Units (AMU), booth conditions/cleanliness/ color position/ film build) and keep the process in control
  • Cut top defects — using Design of Experiments (DOE) and confirmation runs
  • lock results into recipes and standard work
  • Optimize and standardize robot programs (gun angles, paths, Z-moves) for uniform film build and cycle-time efficiency
  • Implement and audit daily one-page checks and startup procedures
  • ensure effective escalation and rapid issue closure across shifts
  • Lead Kaizen, 5 Whys, and Ishikawa problem solving to move First Time Quality (FTQ), Net Equipment Effectiveness (NEE), and scrap cost in the right direction
  • Develop, coach, and schedule a three-shift team to sustain improvements and enable reliable launches and changeovers

Requirements

  • Bachelor’s degree in mechanical, chemical, materials, manufacturing or related field or equivalent experience
  • 8+ years in automated paint systems with 3+ years leading multi-shift teams
  • Hands-on success with Design of Experiments (DOE) driven improvements and defect reduction in automated paint (plastics/automotive preferred)
  • Proficiency with robot paint applications and process optimization (angles, paths, singularity avoidance, confirmation runs)
  • Strong Process Failure Mode and Effects Analysis (PFMEA) Control Plan, Advance Product Quality Planning (APQP)/ Product Part Approval Process (PPAP) knowledge
  • experience with Original Equipment Manufacturer (OEM) paint standards a plus
  • Lean/Continuous Improvement (CI) toolkit (Kaizen, 5 Whys, Ishikawa) and data-first mindset
  • SAP software experience is a plus

Nice to have

  • experience with Original Equipment Manufacturer (OEM) paint standards
  • SAP software experience

What we offer

  • Competitive pay with performance bonus potential
  • Full comprehensive health insurance, dental, vision, flexible spending account
  • Disability insurance
  • 401(k) with company match
  • Paid Time Off

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