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Senior Mechatronics Engineer

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Dandy

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Location:
United States

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

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Job Description:

Dandy is seeking a Senior Mechatronics Engineer to join our elite Precision Robotics R&D team. This role is the technical cornerstone for developing the mechatronic architecture of our next-generation Special Purpose Machines (SPM) for manufacturing custom-made prosthetics. As an engineer with 5+ years of experience, you will bridge the gap between high-level robotic theory and physical execution. You will be responsible for building the "nervous system" of our machines—integrating actuators, sensors, and motion control into a cohesive, high-performance architecture. This is a role where you will drive innovation from initial concept and rapid prototyping through to production-ready systems.

Job Responsibility:

  • Architect and integrate complex robotic hardware systems, including precision actuators, sensors, and electromechanical subsystems, ensuring they meet the micron-level reliability required for manufacturing custom-made prosthetics
  • Apply deep technical knowledge of both additive (3D printing) and subtractive (milling, grinding, polishing) processes to design versatile, high-precision manufacturing platforms
  • Lead the rapid prototyping of components and conduct rigorous structural/thermal analyses
  • Validate designs through intensive performance testing and failure-mode analysis (FMEA)
  • Implement and refine motor control logic, sensor fusion, and real-time feedback loops
  • Define the communication protocols (e.g., EtherCAT, CANopen) to enable robust, real-time robotic operation
  • Act as the primary technical interface between mechanical, electrical, firmware, and software teams to ensure seamless system integration and optimization of system dynamics

Requirements:

  • 5+ years of machine-building experience, specifically in hardware, mechatronics, or robotics engineering with a focus on system-level architecture for production systems
  • B.S./M.S. or Ph.D. in Mechatronics, Mechanical, Electrical, or Robotics Engineering
  • Expert-level proficiency with Solidworks or similar platforms and a deep understanding of varied fabrication and manufacturing processes
  • Profound knowledge of robotic kinematics/dynamics, motor controllers, and simulation tools
  • Hands-on experience with sensor integration, embedded systems, and industrial design execution
  • Exceptional analytical and problem-solving skills, with the ability to mentor junior engineers and manage multiple projects in a high-velocity high growth environment
  • Ability to self-direct, self-managing issues to closure involving all necessary teams, and adapt quickly to program changes
  • Willingness to travel to suppliers, manufacturing, and testing facilities as required throughout product development (>30% travel)

Nice to have:

  • Experience working as a System or Mechanical Engineer for an Automation System Integrator or OEM, with a track record of delivering turnkey automated solutions
  • Knowledge of waveform tuning, custom PLC programming (Beckhoff/TwinCAT), or experience with high-performance motion controllers (ACS, Elmo, Others)
  • Experience with laser interferometry, high-resolution optical encoders, and sub-micron calibration techniques for milling and printing paths
  • Expertise in integrating Automated Optical Inspection (AOI) and 3D vision systems into robotic workflows for real-time quality feedback
  • Advanced capability in FEA/CFD for thermal and vibration analysis of high-speed robotic linkages and spindles
  • Experience with the design or qualification of custom brushless motors, linear actuators, or robotic end-effectors
  • Knowledge of ISO 10218 or ISO 13482 standards for robotic system safety and collaborative operation
What we offer:
  • Healthcare
  • Dental
  • Mental health support
  • Parental planning resources
  • Retirement savings options
  • Generous paid time off

Additional Information:

Job Posted:
February 18, 2026

Employment Type:
Fulltime
Work Type:
Remote work
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