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As a Senior Staff Manufacturing Test Engineer within Technical Operations, you will develop and implement the test systems that are used in the manufacture of our robotics systems. You will document, design, and deploy test equipment, software, and procedures for supplier production testing, in-house production testing, and system level testing. With a focus on printed circuit board assemblies (PCBAs), you will interact with the product design, software, manufacturing, test, and quality engineering teams to ensure the appropriate test coverage and product performance for the electromechanical assemblies being designed for our robotics systems. You will also provide guidance and support to third parties that will develop test systems to meet our requirements and standards.
Job Responsibility:
Provide design for test (DFT) recommendations for test coverage, fault isolation capability, and PCBA failure trends
Understand supplier capabilities for in-circuit test (ICT) and provide design support to maximize test coverage and implementation
Manage ODM/JDM functional test capacity, expansion planning, and execution
Document test procedures, fixtures, configurations, and best practices
Deliver turnkey test solutions for electromechanical parts and assemblies of new robots or sustaining tests for existing robots
Provide project management and design support for outsourced test development
Analyze test results and provide feedback to improve product quality and testing processes
Perform hands-on and data-driven root cause analysis of electromechanical subsystems utilizing structured problem solving methodologies
Support station duplication, maintenance, and deployments for repair and service teams
Train both internal and external manufacturing in the use and support of production test equipment, test programs, and debug processes
Mentor other team engineers and technicians
Requirements:
BS or MS in Electrical Engineering or equivalent and 8+ years of relevant experience
Strong understanding of electrical engineering fundamentals
Solid working knowledge of basic electrical equipment, including digital multimeters, oscilloscopes, and power supplies
Experience in selecting COTS or designing custom testing hardware based on engineering/manufacturing test requirements
Experience deploying and supporting test systems at domestic and international Contract Manufacturing sites
Test software development using programming languages such as Python in both Windows and Linux environments
Able to read electrical schematics and apply sound electrical/electronics fundamental knowledge to analyze designs
Comfortable with analog and digital test and debug techniques for medium to high complexity systems
Self-motivated and able to work in an ambiguous environment with minimal supervision
Nice to have:
Experience with schematic capture and PCB layout software using Altium or equivalent
Ability to design and lay out test interface PCBAs
Knowledge of circuit board manufacturing DfX and best practices
Expertise with boundary scan
Deep knowledge of PCBAs designs with high-speed digital interfaces (e.g. MIPI, GMSL, PCIe, 10Gbase-T, 1000base-T1, USB3)
Experience designing moderate complexity electro-mechanical structures to be used in a production or customer-facing environment in CAD (Catia, NX, Solidworks, etc.)
Experience with Linux operating systems
Comfortable interpreting and/or writing C++ code
Experience with lean manufacturing and/or six sigma