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We are seeking an experienced Senior Manufacturing Engineer to lead complex process improvement initiatives, provide technical mentorship, and drive quality and operational excellence within a regulated medical device manufacturing environment. This role partners cross-functionally with R&D, Quality, and Operations to transition products from concept to full-scale production while ensuring high-quality, compliant, and cost-effective manufacturing processes.
Job Responsibility:
Develop, implement, and optimize manufacturing processes including molding, laser welding, and bonding to improve efficiency, yield, and cost performance
Apply Lean Six Sigma methodologies and Design of Experiments (DOE) to drive continuous improvement
Create, update, and maintain manufacturing documentation including PFMEAs, Control Plans, SOPs, and Work Instructions in compliance with FDA and ISO 13485 requirements
Ensure processes are robust, scalable, and aligned with regulatory and quality standards
Lead cross-functional teams on process improvement, cost reduction, and capital equipment acquisition projects
Oversee equipment selection, installation, and validation activities (IQ/OQ/PQ)
Collaborate with suppliers to establish process capability and ensure material and component quality
Drive operational excellence initiatives to enhance productivity and reduce manufacturing risk
Provide technical leadership and mentorship to junior engineers, technicians, and production staff
Support R&D through Design for Manufacturability (DFM) reviews and early-stage process development
Develop and deliver training on new equipment, tools, and manufacturing procedures
Foster a culture of accountability, innovation, and continuous learning
Lead root cause analysis (RCA) investigations for production and quality issues using structured problem-solving tools
Drive CAPA initiatives and ensure timely, effective resolution of non-conformances
Maintain strict adherence to FDA regulations, ISO 13485 standards, and internal quality systems
Support internal and external audits as required
Requirements:
Bachelor's degree in Mechanical, Manufacturing, Biomedical, or related Engineering discipline
Minimum of 10+ years of experience in medical device manufacturing
Demonstrated experience in regulated environments (FDA, ISO 13485)
5+ years of proficiency in CAD software (Creo and/or SolidWorks)
Strong statistical analysis skills with Minitab or similar tools
Working knowledge of Lean Six Sigma principles (certification preferred)
3 to 5 years of experience with process validation (IQ/OQ/PQ) and DOE methodologies
3 to 5 years of hands-on experience with molding, laser welding, bonding, or similar precision manufacturing processes