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Disney Logo Disney · IT - Software Development

Senior Illusion Maker

United States, Glendale 87100.00 - 116800.00 USD / Year · Job Posted May 27, 2026
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Job Description

Walt Disney Imagineering is the creative force that imagines, designs, and brings to life all Disney theme parks, resorts, attractions, and cruise ships worldwide. Working across a spectrum of disciplines that range from creative and conceptual to scientific and technical, Imagineers blend an innovative mixture of storytelling, art, science, and technology to create immersive experiences, memorable destinations, and innovative entertainment for families around the globe.

Job Responsibility

  • Be responsible for the digital design of 3D printed shells for complex Audio Animatronic figures, as well as digital design of 3D printed tooling for intricate figure parts
  • Fabricate, assemble, and clean up 3D printed parts, fiberglass components, cast parts, and vacuum-formed pieces
  • Troubleshoot, test, evaluate, and modify figure shells, parts, skins, and tooling
  • Partner with Figure Finishing, Mechanical, and Electrical teams to ensure that costumes are fully integrated into the overall figure system
  • Be responsible for developing tooling, shell, and skin estimates, as well as Surface Development design and production schedules
  • Train park maintenance partners in the installation, removal, handling, and care of Audio Animatronic figure shells, skins, props, and related components
  • Travel, including internationally, is required

Requirements

  • Demonstrated proficiency in SolidWorks for design and engineering tasks
  • Minimum of 5 years' hands-on experience in plastics, mold, and part design and fabrication, with a strong focus on Audio Animatronics
  • Familiarity with Design X, Magics, and Rhino software tools
  • At least 5 years of specialized experience designing and fabricating Audio Animatronic figure tooling, shells, and skins
  • Deep understanding of plastic and skin material properties as they relate to fabrication and durability
  • Ability to read, interpret, and evaluate material Safety Data Sheets (SDS) and Technical Data Sheets (TDS)
  • Practical experience with 3D printing, including knowledge of various additive manufacturing processes and materials
  • Proven ability to collaborate effectively with cross-functional teams and other disciplines
  • Exceptional planning and organizational capabilities
  • Excellent verbal and written communication skills
  • Comprehensive knowledge of Audio Animatronic figures and the end-to-end figure production pipeline
  • Strong analytical and problem-solving skills, with a talent for creative thinking and innovation
  • Experience in operating, maintaining, and troubleshooting 3D printers
  • Experience in fabricating and finishing 3D printed parts
  • Knowledge of matrix mold fabrication, including tooling processes
  • Experience with epoxy mold fabrication and related tooling techniques
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