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We are seeking a Senior Execution Engineer – Material Flow & Robotics Deployment to join the Autonomous Robotics Center (ARC) – Manufacturing Systems Design and Deployment organization. This role focuses on identifying, developing, and deploying automation technologies to reduce waste and improve operational efficiency across manufacturing environments. You will collaborate with cross-functional teams, strategic suppliers, and plant partners to implement innovative automation solutions, including AMRs, AFTs, ASRS, and advanced kitting/sequencing systems. The role requires strong technical execution, strategic planning, and cross-functional coordination from concept through launch.
Job Responsibility:
Lead deployment of automation technologies including AMRs, AFTs, ASRS, and kitting/sequencing systems
Identify and evaluate automation opportunities in collaboration with ARC Solutions Teams to reduce waste and improve efficiency
Conduct labor studies using GMOS and analyze indirect material movement in partnership with Assembly Plant IEs
Determine unit counts for automation routes and commodities based on operational needs
Support layout reviews and process optimization through simulation and analysis
Collaborate with ARC Simulation and Solution Teams from project PO through execution
Optimize material flow through automation, developing future-state processes and roadmaps
Develop and implement automation strategies with timing and cost considerations
Partner with Material Execution Leads, Manufacturing Innovation Teams, and Engineering Center Leads to drive continuous improvement
Work directly with strategic suppliers and plant partners to develop and execute automation initiatives
Resolve issues with containerization, logistics, and GPSC partners to enable successful automation deployment
Conduct feasibility studies and cost-benefit analyses for proposed automation projects
Collaborate with internal stakeholders (Product Engineering, Manufacturing Ops, IT) to ensure seamless integration
Develop PMP plans, PCP assignments, JES/TIS revisions, and coordinate ULOC/DLOC and CMA documentation
Requirements:
5+ years of experience in automotive manufacturing, automation deployment, or material flow engineering
Hands-on experience deploying and integrating automation technologies such as: Autonomous Mobile Robots (AMRs) with fleet management systems, Automated Fork Trucks (AFTs) with safety-rated navigation and control systems, Automated Storage and Retrieval Systems (ASRS) with warehouse control software
Proficiency in using labor analysis tools to conduct indirect labor studies and quantify automation impact as it relates to material movement in a plant
Experience with layout optimization tools (e.g., AutoCAD, Siemens Tecnomatix, or FlexSim) for evaluating and redesigning material flow paths
Familiarity with PLC programming, robotic cell integration, and industrial communication protocols (e.g., OPC UA, Modbus, Ethernet/IP)
Ability to develop and manage PMP plans, PCP assignments, and revise operational documentation including JES/TIS, ULOC/DLOC, and CMA coordination
Strong analytical skills in conducting feasibility studies, cost-benefit analyses, and ROI modeling for automation projects
Proven ability to lead cross-functional teams and resolve deployment issues involving containerization, and logistics
Successful completion of a Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Robotics, or a related technical field or equivalent experience
Nice to have:
Experience with digital twin modeling, simulation environments, or virtual commissioning of automation systems
Familiarity with Factory of the Future concepts including AI-driven material flow, predictive analytics, and smart warehousing
Background in launch planning for unionized manufacturing environments, including safety integration and ergonomic assessments
Knowledge of robotic standards and safety protocols (e.g., ANSI/RIA R15.06, ISO 10218) for collaborative and autonomous systems
Experience collaborating with external automation vendors and integrators to co-develop custom material handling solutions
Proficiency in data visualization tools (e.g., Power BI, Tableau) for tracking automation KPIs and presenting performance metrics
Demonstrated ability to manage ambiguity and drive innovation in fast-paced, high-variability manufacturing environments
What we offer:
Paid time off including vacation days, holidays, and supplemental benefits for pregnancy, parental and adoption leave
Healthcare, dental and vision benefits including health care spending account and wellness incentive
Life insurance plans to cover you and your family
Company and matching contributions to a Defined Contribution Pension plan to help you save for retirement
GM Vehicle Purchase Plan for you, your family, and friends