CrawlJobs Logo

Senior Controls Systems Engineer - PLC

United States, Waukesha · Job Posted February 20, 2026
Apply Position
Job Link Share

Job Description

We are Generac, a leading energy technology company committed to powering a smarter world. Over the 60 plus years of Generac’s history, we’ve been dedicated to energy innovation. From creating the home standby generator market category, to our current evolution into an energy technology solutions company, we continue to push new boundaries. Generac is seeking a Senior Controls Engineer to join our Advanced Manufacturing team at our Corporate HQ in Waukesha, WI! In this role you will be responsible for design, implementation and successfully scale automated and semi- automated controls systems utilizing sound engineering principles and technologies. Develop PLC code that will interact with subsystems such as conveyors, robots, Manufacturing Execution System MES, machine vision, and 3rd party equipment. Perform the research and development on new technologies necessary to tackle complex assembly and automation problems that have direct impact to the quality and delivery of Generac products. Identify legacy controls by risk assessment, create remediation plan, and execute controls upgrade according to plan. Use your leadership skills for direction and mentorship of machine/automation suppliers; be the driver on internal projects; serve as a technical resource to other engineering groups and project leaders, while driving standards and process improvements.

Job Responsibility

  • Develop new and or improved processes through the application of theoretical and practical engineering
  • Design and build out factory level, and line/machine level controls standards and specification for application by internal equipment development team and external partners
  • Acts as the corporate SME for plant resources on control systems programing by architecting, writing and debug PLC ladder logic/IPC SW with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System MES, machine vision, part tracking systems, and 3rd party equipment.
  • Implement (ANSI/ RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment
  • Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting
  • Work with IT to connect manufacturing assets to enterprise network using established standards / guidelines
  • Keeps abreast of all meaningful technical trends and developments and incorporates them in appropriate assignments
  • Create request for Quotation/Proposal (RFQ/RFPs), Organize cross-functional reviews of the machine requirements, design, qualification and capability and engage machine suppliers for automated equipment design reviews and proposals
  • Travel to the machine suppliers for equipment qualification, acceptance testing and support during build events

Requirements

  • Bachelor of Science Degree in Engineering, Computer Science, or related discipline
  • 7+ years of experience with Rockwell Logix
  • Frequent travel to other Generac sites for support as needed. (Generally day trips)

Nice to have

  • Expert-level experience in design, program, integration, and validation of controls in high volume automated process equipment for discrete manufacturing using Rockwell Logix and GE RXi platforms.
  • Experience in designing controls hardware and OT infrastructures including a thorough understanding of Industrial Communication Protocols
  • Experience in creating technical specifications for automated manufacturing equipment, machine qualification requirements, design of experiments and failure analysis
  • Expertise in the design of machine safety circuits and programming of safety PLCs
  • Expertise with software and SCADA platforms to support Industry 4.0 manufacturing projects: including Historians and OPC Servers.
  • Experience with machine integration with common IoT platforms
  • Experience with SQL and Python/Java would be a plus.
  • Able to communicate effectively in a worldwide environment.
  • Previous experience with SAP or equivalent ERP.
  • Experience with Fanuc robotics a plus.

What we offer

  • Competitive Benefits: Health, Dental, Vision, 401k and many more
  • State-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activities
  • Scheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workers
  • Eligible for summer hours! (Memorial Day – Labor Day)
  • Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generators
  • We believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days.
  • Every day is Jeans Day! Dress for your day.
  • Product loan and discount programs

Looking for more opportunities?

Search for other job offers that match your skills and interests.

Similar Jobs for

Senior Controls Systems Engineer - PLC

8 matching positions

Senior Manufacturing Systems Engineer - PLC Systems

Join Amgen’s Mission of Serving Patients. At Amgen, if you feel like you’re part...
Location
Location
United States , Holly Springs
Salary
Salary:
136906.95 - 185227.05 USD / Year
amgen.com Logo
Amgen
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • High School Diploma / GED and 10 years of Engineering experience OR Associate’s Degree and 8 years of Engineering experience OR Bachelor’s Degree and 4 years of Engineering experience OR Master’s Degree and 2 years of Engineering experience OR Doctorate Degree
  • Degree in Electrical Engineering or Computer Science, Chemical Engineering or Biotech Engineering
  • Extensive experience with process and utility skid equipment, and direct knowledge of integrating various OEM automation software and field instrumentation technologies such as Rockwell platforms
  • Direct knowledge of integrating various OEM automation software and field instrumentation technologies
  • Direct knowledge of Automation System design, experience in Process control engineering and troubleshooting with GMP biopharmaceutical production facility equipment/systems automation
  • Experience in programming, design, installation and lifecycle management of PLC and field device/instrumentation technologies
  • Extensive understanding and background in programming, design, installation and lifecycle management of manufacturing process controls, automation and field instrumentation technologies
  • In-depth knowledge of industry standards such as 21 CFR Part 11, ASTM 2500, S88, S95, GAMP, GDP, and GMP
  • Experience in Capital Project Lifecycle Management including conceptual design, basis of design, detailed design, implementation, and validation
  • The ideal individual must be a self-directed team player ready to mentor and develop engineering staff and embrace a team-based culture that relies on collaboration for effective decision-making
Job Responsibility
Job Responsibility
  • Provide support to the capital project team with a strong focus on safety and on-time facility start-up
  • Collaborate with the site process engineering team to understand key process requirements and develop process control automation solutions for PLC based systems
  • Work with platform leads to ensure standalone PLC based systems are designed with the proper network connectivity and system-to-system communication to enable centralized monitoring and alarming
  • Support commissioning and qualification efforts including Automation Installation Verification/Automation Check Out (IV/ACO)
  • Partner with various organizational units to support tasks including operational readiness, document reviews, deviation investigation and change controls
  • Develop and maintain detailed specifications, SOPs and operating standards that impact multiple organizational units
  • Provide mentoring to develop and accelerate site technical automation capabilities
  • Act as system owner for standalone PLC based systems
  • Manage Day-to-day Operational Support including: 24 x 7 Onsite/On Call Operational Support, Troubleshooting Support to Plant and Mfg. Operations, preventive and corrective maintenance, system administration, and Automation Systems spare parts management
  • Lead and support functional area projects focused on improving equipment/utilities/facilities as well as capital projects to integrate new drug substance manufacturing technologies into the facility
What we offer
What we offer
  • competitive and comprehensive Total Rewards Plans
  • Fulltime
Read More
Arrow Right

Senior Manufacturing Systems Engineer: Automation - PLC

Be part of Amgen's newest and most advanced drug substance manufacturing plant. ...
Location
Location
United States , Holly Springs
Salary
Salary:
147421.00 - 177467.00 USD / Year
amgen.com Logo
Amgen
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • High School Diploma / GED and 10 years of Engineering experience
  • Associate’s Degree and 8 years of Engineering experience
  • Bachelor’s Degree and 4 years of Engineering experience
  • Master’s Degree and 2 years of Engineering experience
  • Doctorate Degree
  • Degree in Electrical Engineering or Computer Science, Chemical Engineering, or Biotech Engineering
  • Direct knowledge of PLC design, experience in controls engineering and troubleshooting with GMP biopharmaceutical production facility and utility equipment/systems automation
  • Extensive understanding and background in programming, design, installation, and lifecycle management of standalone controls, PLC, and field device/instrumentation technologies
  • Experience with Rockwell industrial automation hardware and systems, ability to perform sophisticated troubleshooting activities, System Integration using OPC, Foundation Fieldbus, Profibus, and DeviceNet technologies
  • Ability to interpret and apply GAMPs and GMPs and familiarity with documentation in a highly regulated environment with requirements such as 21 CFR Part 11, ASTM 2500, S88, and S95
Job Responsibility
Job Responsibility
  • Provide automation technical leadership to a group of automation engineers who are responsible for building and maintaining various automation systems and platforms that support the GMP Drug Substance Plant Operations
  • Work hand in hand with the capital project team to deliver robust automation systems to operate the new plant utility and standalone systems
  • Develop and maintain automation solutions utilizing various PLC's such as Allen Bradley, Siemens, etc. and integration with the Emerson DeltaV system
  • Develop and maintain Supervisory Control and Data Acquisition system (SCADA), Trailblazer reporting system, and equipment PLC’s and interface hardware
  • Lead and support standalone system implementation and start-up, participate and provide technical guidance in the control panel / Human Machine Interfaces (HMI) layout and design including power distribution, grounding requirements, I/O assignments, etc
  • Work with process subject matter experts (SMEs) to understand key process requirements and transform them into digital automated solutions
  • Lead in continuous improvement and innovation initiatives for efficient operation and sustainability improvements of standalone systems
  • Collaborate with business partners to understand how standalone systems can improve workflow and productivity. Synthesize requirements from clients, customers, or end-users to develop the best automation solutions
  • Provide clear documentation for delivered solutions and processes
  • work closely with QA partners while supporting computerized systems validation processes in a GxP environment. Maintain Data Integrity Assessments with the current Amgen and Industry standards
What we offer
What we offer
  • Competitive and comprehensive Total Rewards Plans that are aligned with local industry standards
  • Fulltime
Read More
Arrow Right

Senior Controls Engineer

In this role, you will be responsible for crafting, developing, and implementing...
Location
Location
United States , Marion
Salary
Salary:
96000.00 - 132000.00 USD / Year
https://www.baxter.com/ Logo
Baxter
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in Engineering field required (Electrical, Mechanical or Mechatronics Engineering preferred)
  • 3+ years of PLC experience
  • Experience in a regulated industry is a plus
  • Strong leadership and project management skills
  • Knowledgeable in the practice and application of Lean Manufacturing
  • Knowledgeable in the practice and execution of validation protocols
  • PLC: Allen-Bradley Control Logix, PLC5, SLC500, Compact Logix, Safety PLCs
  • HMI: Allen-Bradley
  • Communication: Understanding of TCP/IP networks, RS-232 interfaces, Profibus communication, Device Net, Control Net, Fieldbus and HSSB
  • Electrical: Hands on solving and diagnostic skills, understanding of Category 3 Safety Systems, E-Plan P8, AutoCAD, ability to read /draw schematics
Job Responsibility
Job Responsibility
  • Develops or participates in the development of solutions to problems specific to assigned project
  • Participates in continuous improvement projects
  • Works with manufacturing and other functional groups on manufacturing regulatory compliance issues
  • Writes and/or implements, and reports on validation activities
  • Designs and performs routine testing, project experiments, analysis of data and reports results
  • Performs engineering studies on new equipment to resolve accurate settings, control points, etc. including data collecting during start up and test batches
  • Initiates new or revisions of protocols/operating instructions specific to the project
  • Performs NCR/CAPA investigations and tasks
  • Handle and complete change control activities related to equipment
  • Performs work assignments within production department that include training and technical support
What we offer
What we offer
  • Support for Parents
  • Continuing Education/ Professional Development
  • Employee Heath & Well-Being Benefits
  • Paid Time Off
  • 2 Days a Year to Volunteer
  • medical and dental coverage that start on day one
  • insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance
  • Employee Stock Purchase Plan (ESPP)
  • 401(k) Retirement Savings Plan (RSP)
  • Flexible Spending Accounts
  • Fulltime
Read More
Arrow Right

Senior Controls Engineer

One of our major oil and gas clients is seeking a Senior Controls Engineer to wo...
Location
Location
United States , Channahon
Salary
Salary:
Not provided
airswift.com Logo
Airswift Sweden
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • A Degree or Certifications in Process Control, Automation, Chemical or Electrical Engineering, Engineering Technology, OR certification in Instrumentation, Controls or Electrical fields is desired. An equivalent combination of education and experience will be considered
  • A minimum of five to ten years of hands-on experience in a controls or automation role within an industrial environment (e.g., Petrochemical, Refining, Gas Plant, Pipeline) is required
  • Proficient in programming and configuring control systems (DCS, SIS, PLCs)
  • Experience with SCADA and HMI platforms is required
Job Responsibility
Job Responsibility
  • Configuration, testing, and deployment of control logic (DCS/SIS/PLC) for new or modified processes
  • Develop and implement HMI graphics and alarm configurations, ensuring adherence to standards (e.g., ISA 101.1)
  • Perform hands-on troubleshooting and tuning of complex control loops to meet process objectives
  • Execute control system modifications through the Management of Change (MOC) process
  • Steward and maintain compliance with relevant standards such as ISA 18.2 and 49 CFR 192/195
  • Perform daily system monitoring of control applications and associated infrastructure
  • Steward maintenance activities on existing control systems
  • Troubleshoot complex system and network issues related to process control and instrumentation failures
  • Lead initiatives to reduce nuisance alarms
  • Support IT in disaster recovery planning and maintain backups for critical control systems
What we offer
What we offer
  • Benefits
Read More
Arrow Right

Senior Controls Engineer

Location
Location
United States , Marion
Salary
Salary:
96000.00 - 132000.00 USD / Year
https://www.baxter.com/ Logo
Baxter
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in Engineering field required (Electrical, Mechanical or Mechatronics Engineering preferred)
  • 3+ years of PLC experience
  • Experience in a regulated industry is a plus
  • Strong leadership and project management skills
  • Knowledgeable in the practice and application of Lean Manufacturing
  • Knowledgeable in the practice and execution of validation protocols
  • PLC: Allen-Bradley Control Logix, PLC5, SLC500, Compact Logix, Safety PLCs
  • HMI: Allen-Bradley
  • Communication: Understanding of TCP/IP networks, RS-232 interfaces, Profibus communication, Device Net, Control Net, Fieldbus and HSSB
  • Electrical: Hands on solving and diagnostic skills, understanding of Category 3 Safety Systems, E-Plan P8, AutoCAD, ability to read /draw schematics
Job Responsibility
Job Responsibility
  • Develops or participates in the development of solutions to problems specific to assigned project
  • Participates in continuous improvement projects
  • Works with manufacturing and other functional groups on manufacturing regulatory compliance issues
  • Writes and/or implements, and reports on validation activities
  • Designs and performs routine testing, project experiments, analysis of data and reports results
  • Performs engineering studies on new equipment to resolve accurate settings, control points, etc. including data collecting during start up and test batches
  • Initiates new or revisions of protocols/operating instructions specific to the project
  • Performs NCR/CAPA investigations and tasks
  • Handle and complete change control activities related to equipment
  • Performs work assignments within production department that include training and technical support
What we offer
What we offer
  • Support for Parents
  • Continuing Education/ Professional Development
  • Employee Heath & Well-Being Benefits
  • Paid Time Off
  • 2 Days a Year to Volunteer
  • medical and dental coverage that start on day one
  • insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance
  • Employee Stock Purchase Plan (ESPP), with the ability to purchase company stock at a discount
  • 401(k) Retirement Savings Plan (RSP), with options for employee contributions and company matching
  • Flexible Spending Accounts
  • Fulltime
Read More
Arrow Right

Senior Controls Engineer

Being an Engineer at Baxter means you play a critical role in helping us achieve...
Location
Location
United States , Marion
Salary
Salary:
96000.00 - 132000.00 USD / Year
https://www.baxter.com/ Logo
Baxter
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in Engineering field required (Electrical, Mechanical or Mechatronics Engineering preferred)
  • 3+ years of PLC experience
  • Experience in a regulated industry is a plus
  • Strong leadership and project management skills
  • Knowledgeable in the practice and application of Lean Manufacturing
  • Knowledgeable in the practice and execution of validation protocols
  • PLC: Allen-Bradley Control Logix, PLC5, SLC500, Compact Logix, Safety PLCs
  • HMI: Allen-Bradley
  • Communication: Understanding of TCP/IP networks, RS-232 interfaces, Profibus communication, Device Net, Control Net, Fieldbus and HSSB
  • Electrical: Hands on solving and diagnostic skills, understanding of Category 3 Safety Systems, E-Plan P8, AutoCAD, ability to read /draw schematics
Job Responsibility
Job Responsibility
  • Develops or participates in the development of solutions to problems specific to assigned project
  • Participates in continuous improvement projects
  • Works with manufacturing and other functional groups on manufacturing regulatory compliance issues
  • Writes and/or implements, and reports on validation activities
  • Designs and performs routine testing, project experiments, analysis of data and reports results
  • Performs engineering studies on new equipment to resolve accurate settings, control points, etc. including data collecting during start up and test batches
  • Initiates new or revisions of protocols/operating instructions specific to the project
  • Performs NCR/CAPA investigations and tasks
  • Handle and complete change control activities related to equipment
  • Performs work assignments within production department that include training and technical support
What we offer
What we offer
  • Support for Parents
  • Continuing Education/ Professional Development
  • Employee Heath & Well-Being Benefits
  • Paid Time Off
  • 2 Days a Year to Volunteer
  • medical and dental coverage that start on day one
  • insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance
  • Employee Stock Purchase Plan (ESPP), with the ability to purchase company stock at a discount
  • 401(k) Retirement Savings Plan (RSP), with options for employee contributions and company matching
  • Flexible Spending Accounts
  • Fulltime
Read More
Arrow Right

Senior Controls Engineer

JR Automation, a Hitachi Group Company, is driven to deliver customer success wo...
Location
Location
United States , Lake Orion
Salary
Salary:
Not provided
jrautomation.com Logo
JR Automation
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • 5+ years of related experience in controls engineering
  • Bachelor's or Associate’s Degree in Electrical Engineering or related field, or equivalent experience
  • Experience with any of the following: PLCs, HMIs, Robotics, Mechatronics, Motion Control, Vision Systems, and/or Programming
  • Solid leadership experience
  • Ability to lead simultaneous projects and/or large projects
  • Experience with CAD (i.e. AutoCAD Electrical)
Job Responsibility
Job Responsibility
  • Lead technical engineer in development of advanced control systems designs, i.e., robotics, vision systems, SCADA applications and high-level languages for various types of automated equipment
  • Assist with the successful management of assigned projects as they relate to cost, quality, timing, and customer satisfaction
  • Recognize and implement design and workflow improvements
  • Evaluate problems, determine corrective actions, set plans, execute plans, and develop root cause analyses
  • Troubleshoot robot controllers, ladder logic, electrical control devices, mechanical units, transfer devices, and peripheral equipment
  • Perform machine power up, debug, and programming
  • Ensure equipment is designed and programmed to specifications using standard techniques and approaches
  • Fulltime
Read More
Arrow Right

Senior Controls Engineer

As a Senior Controls Engineer, you will play a pivotal technical role on CommSco...
Location
Location
United States , Shakopee
Salary
Salary:
103000.00 - 150000.00 USD / Year
commscope.com Logo
CommScope
Expiration Date
Until further notice
Flip Icon
Requirements
Requirements
  • Bachelor's degree in electrical, mechanical, computer, software engineering or related discipline
  • 10+ years of relevant controls experience
  • Demonstrated experience to define requirements, design electrical systems, and conduct programming of industrial control systems for automation equipment
  • Strong proficiency in electrical design software (AutoCAD, DraftSight) and general with computers, configuration, networking, IP Addresses, etc.
  • Strong proficiency in PLCs (Allen Bradley, Siemens, etc) and HMIs (Pro-Face, PanelView, SIMATIC)
  • Working knowledge of machine safety and relevant codes/standards
  • Hands-on experience in controls through design, build, debug, and factory deployment
  • Be self-driven and highly motivated with a strong sense of ownership and urgency
  • Proficiency with standard productivity tools (Word, Excel, PowerPoint)
  • Strong written and verbal communication skills for cross-functional collaboration
Job Responsibility
Job Responsibility
  • Generate and evaluate automation concepts (controls + electrical) to improve safety, quality, cycle time, uptime, and manufacturing cost
  • Drive innovation by proposing new architecture, components, or methods
  • Lead feasibility work including definition of requirements, bench testing, and proof-of-concept validation for new automation
  • Develop, build, debug, and validate semi-automated and automated equipment for fiber optics, including supporting FAT/SAT and factory handoff
  • Maintain strong awareness of emerging controls technologies and applicable industry standards
  • apply them pragmatically to improve reliability and maintainability
  • Develop and improve standard work: electrical/controls design templates, programming standards, reusable modules, work instructions, and troubleshooting guides
  • mentor engineers/technicians as needed
  • Create complete controls/electrical design packages including requirements, I/O lists, component selection, panel layouts, safety circuit design, electrical schematics, BOMs, and P&IDs
  • maintain accurate as-built documentation
What we offer
What we offer
  • Medical, dental, and vision plans
  • life and accidental death insurance
  • a 401(k) plan
  • participation in the Company's Incentive Plan
  • eleven paid holidays in a full calendar year
  • two weeks of paid vacation (prorated based on start date)
  • Fulltime
Read More
Arrow Right