Senior Controls Engineer Job at Alfa-Executive Solutions (Texas)

Senior Controls Engineer

At General Motors, our product teams are redefining mobility. Through a human-ce...

Location

United States , Warren

Salary:

Not provided

General Motors

Expiration Date

Until further notice

Requirements

Experience across multiple Manufacturing Engineering (ME) and plant assignments (4+ years), with a track record of successful individual and team-based achievements.
Strong engineering, critical thinking, and analytical skills to solve unusual and difficult problems.
Effective communication and interpersonal skills with the ability to influence and align cross-functional partners.
Working knowledge of plant floor systems, including Production Monitoring and Control, Andon Systems, Upload/Download and Compare, Throughput and Material Call.
Prior work experience in tooling systems with knowledge of Common Controls Hardware and Common Controls Software Standards.
Understanding of manufacturing processes and parts design interface for applications, including Rockwell PLCs, Fanuc robot programming, and CNC experience (Siemens Sinumerik).
Bachelor's degree or equivalent relevant experience.
Experience with Manufacturing Engineering plant floor controls systems, including hands-on automation controls design and project execution from concept through implementation.
Self-motivated, able to multitask, and provide clear technical direction to others, both face-to-face and remotely.
Proven project management skills, including planning, execution, and risk/issue management.

Job Responsibility

Lead new program execution, including SOR preparation, forecasting, controls and robotics design, equipment build/run-off, and buyoff.
Oversee the design, construction, integration, and plant installation of controls systems to support successful launches and long-term performance.
Stay current with emerging technologies in PLCs, HMIs, industrial networks, robotics, and vision systems to drive innovation and plant readiness.
Manage program deliverables to meet timing milestones and provide clear project report-outs to senior leadership.
Provide technical support for existing programs, including troubleshooting, root-cause analysis, and optimization of controls systems.
Offer technical direction and mentorship to less-experienced controls engineers to upskill the team and support project execution.
Design, review, and troubleshoot electrical control systems for manufacturing equipment.
Contribute to the development and testing of advanced process technologies that improve efficiency, quality, and safety.
Lead project management activities for controls deliverables, ensuring alignment across engineering, operations, and cross-functional partners.

What we offer

Relocation benefits

Fulltime

Senior Controls Engineer

In this role, you will be responsible for crafting, developing, and implementing...

Location

United States , Marion

Salary:

96000.00 - 132000.00 USD / Year

Baxter

Expiration Date

Until further notice

Requirements

Bachelor's degree in Engineering field required (Electrical, Mechanical or Mechatronics Engineering preferred)
3+ years of PLC experience
Experience in a regulated industry is a plus
Strong leadership and project management skills
Knowledgeable in the practice and application of Lean Manufacturing
Knowledgeable in the practice and execution of validation protocols
PLC: Allen-Bradley Control Logix, PLC5, SLC500, Compact Logix, Safety PLCs
HMI: Allen-Bradley
Communication: Understanding of TCP/IP networks, RS-232 interfaces, Profibus communication, Device Net, Control Net, Fieldbus and HSSB
Electrical: Hands on solving and diagnostic skills, understanding of Category 3 Safety Systems, E-Plan P8, AutoCAD, ability to read /draw schematics

Job Responsibility

Develops or participates in the development of solutions to problems specific to assigned project
Participates in continuous improvement projects
Works with manufacturing and other functional groups on manufacturing regulatory compliance issues
Writes and/or implements, and reports on validation activities
Designs and performs routine testing, project experiments, analysis of data and reports results
Performs engineering studies on new equipment to resolve accurate settings, control points, etc. including data collecting during start up and test batches
Initiates new or revisions of protocols/operating instructions specific to the project
Performs NCR/CAPA investigations and tasks
Handle and complete change control activities related to equipment
Performs work assignments within production department that include training and technical support

What we offer

Support for Parents
Continuing Education/ Professional Development
Employee Heath & Well-Being Benefits
Paid Time Off
2 Days a Year to Volunteer
medical and dental coverage that start on day one
insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance
Employee Stock Purchase Plan (ESPP)
401(k) Retirement Savings Plan (RSP)
Flexible Spending Accounts

Fulltime

Senior Controls Engineer

One of our major oil and gas clients is seeking a Senior Controls Engineer to wo...

Location

United States , Channahon

Salary:

Not provided

Airswift Sweden

Expiration Date

Until further notice

Requirements

A Degree or Certifications in Process Control, Automation, Chemical or Electrical Engineering, Engineering Technology, OR certification in Instrumentation, Controls or Electrical fields is desired. An equivalent combination of education and experience will be considered
A minimum of five to ten years of hands-on experience in a controls or automation role within an industrial environment (e.g., Petrochemical, Refining, Gas Plant, Pipeline) is required
Proficient in programming and configuring control systems (DCS, SIS, PLCs)
Experience with SCADA and HMI platforms is required

Job Responsibility

Configuration, testing, and deployment of control logic (DCS/SIS/PLC) for new or modified processes
Develop and implement HMI graphics and alarm configurations, ensuring adherence to standards (e.g., ISA 101.1)
Perform hands-on troubleshooting and tuning of complex control loops to meet process objectives
Execute control system modifications through the Management of Change (MOC) process
Steward and maintain compliance with relevant standards such as ISA 18.2 and 49 CFR 192/195
Perform daily system monitoring of control applications and associated infrastructure
Steward maintenance activities on existing control systems
Troubleshoot complex system and network issues related to process control and instrumentation failures
Lead initiatives to reduce nuisance alarms
Support IT in disaster recovery planning and maintain backups for critical control systems

What we offer

Benefits

Senior Controls Engineer

At Baxter, we believe every person—regardless of who they are or where they are ...

Location

United States , Marion

Salary:

96000.00 - 132000.00 USD / Year

Baxter

Expiration Date

Until further notice

Requirements

Bachelor's degree in Engineering field required (Electrical, Mechanical or Mechatronics Engineering preferred)
3+ years of PLC experience
Experience in a regulated industry is a plus
Strong leadership and project management skills
Knowledgeable in the practice and application of Lean Manufacturing
Knowledgeable in the practice and execution of validation protocols
PLC: Allen-Bradley Control Logix, PLC5, SLC500, Compact Logix, Safety PLCs
HMI: Allen-Bradley
Communication: Understanding of TCP/IP networks, RS-232 interfaces, Profibus communication, Device Net, Control Net, Fieldbus and HSSB
Electrical: Hands on solving and diagnostic skills, understanding of Category 3 Safety Systems, E-Plan P8, AutoCAD, ability to read /draw schematics

Job Responsibility

Develops or participates in the development of solutions to problems specific to assigned project
Participates in continuous improvement projects
Works with manufacturing and other functional groups on manufacturing regulatory compliance issues
Writes and/or implements, and reports on validation activities
Designs and performs routine testing, project experiments, analysis of data and reports results
Performs engineering studies on new equipment to resolve accurate settings, control points, etc. including data collecting during start up and test batches
Initiates new or revisions of protocols/operating instructions specific to the project
Performs NCR/CAPA investigations and tasks
Handle and complete change control activities related to equipment
Performs work assignments within production department that include training and technical support

What we offer

Support for Parents
Continuing Education/ Professional Development
Employee Heath & Well-Being Benefits
Paid Time Off
2 Days a Year to Volunteer
medical and dental coverage that start on day one
insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance
Employee Stock Purchase Plan (ESPP), with the ability to purchase company stock at a discount
401(k) Retirement Savings Plan (RSP), with options for employee contributions and company matching
Flexible Spending Accounts

Fulltime

Senior Controls Engineer

In this role, you will be responsible for crafting, developing, and implementing...

Location

United States , Marion

Salary:

96000.00 - 132000.00 USD / Year

Baxter

Expiration Date

Until further notice

Requirements

Bachelor's degree in Engineering field required (Electrical, Mechanical or Mechatronics Engineering preferred)
3+ years of PLC experience
Experience in a regulated industry is a plus
Strong leadership and project management skills
Knowledgeable in the practice and application of Lean Manufacturing
Knowledgeable in the practice and execution of validation protocols
PLC: Allen-Bradley Control Logix, PLC5, SLC500, Compact Logix, Safety PLCs
HMI: Allen-Bradley
Communication: Understanding of TCP/IP networks, RS-232 interfaces, Profibus communication, Device Net, Control Net, Fieldbus and HSSB
Electrical: Hands on solving and diagnostic skills, understanding of Category 3 Safety Systems, E-Plan P8, AutoCAD, ability to read /draw schematics

Job Responsibility

Develops or participates in the development of solutions to problems specific to assigned project
Participates in continuous improvement projects
Works with manufacturing and other functional groups on manufacturing regulatory compliance issues
Writes and/or implements, and reports on validation activities
Designs and performs routine testing, project experiments, analysis of data and reports results
Performs engineering studies on new equipment to resolve accurate settings, control points, etc. including data collecting during start up and test batches
Initiates new or revisions of protocols/operating instructions specific to the project
Performs NCR/CAPA investigations and tasks
Handle and complete change control activities related to equipment
Performs work assignments within production department that include training and technical support

What we offer

Support for Parents
Continuing Education/ Professional Development
Employee Heath & Well-Being Benefits
Paid Time Off
2 Days a Year to Volunteer
medical and dental coverage that start on day one
insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance
Employee Stock Purchase Plan (ESPP), with the ability to purchase company stock at a discount
401(k) Retirement Savings Plan (RSP), with options for employee contributions and company matching
Flexible Spending Accounts

Fulltime

Senior Controls Engineer

JR Automation, a Hitachi Group Company, is driven to deliver customer success wo...

Location

United States , Lake Orion

Salary:

Not provided

JR Automation

Expiration Date

Until further notice

Requirements

5+ years of related experience in controls engineering
Bachelor's or Associate’s Degree in Electrical Engineering or related field, or equivalent experience
Experience with any of the following: PLCs, HMIs, Robotics, Mechatronics, Motion Control, Vision Systems, and/or Programming
Solid leadership experience
Ability to lead simultaneous projects and/or large projects
Experience with CAD (i.e. AutoCAD Electrical)

Job Responsibility

Lead technical engineer in development of advanced control systems designs, i.e., robotics, vision systems, SCADA applications and high-level languages for various types of automated equipment
Assist with the successful management of assigned projects as they relate to cost, quality, timing, and customer satisfaction
Recognize and implement design and workflow improvements
Evaluate problems, determine corrective actions, set plans, execute plans, and develop root cause analyses
Troubleshoot robot controllers, ladder logic, electrical control devices, mechanical units, transfer devices, and peripheral equipment
Perform machine power up, debug, and programming
Ensure equipment is designed and programmed to specifications using standard techniques and approaches

Fulltime

Senior Controls Engineer

As a Senior Controls Engineer, you will play a pivotal technical role on CommSco...

Location

United States , Shakopee

Salary:

103000.00 - 150000.00 USD / Year

CommScope

Expiration Date

Until further notice

Requirements

Bachelor's degree in electrical, mechanical, computer, software engineering or related discipline
10+ years of relevant controls experience
Demonstrated experience to define requirements, design electrical systems, and conduct programming of industrial control systems for automation equipment
Strong proficiency in electrical design software (AutoCAD, DraftSight) and general with computers, configuration, networking, IP Addresses, etc.
Strong proficiency in PLCs (Allen Bradley, Siemens, etc) and HMIs (Pro-Face, PanelView, SIMATIC)
Working knowledge of machine safety and relevant codes/standards
Hands-on experience in controls through design, build, debug, and factory deployment
Be self-driven and highly motivated with a strong sense of ownership and urgency
Proficiency with standard productivity tools (Word, Excel, PowerPoint)
Strong written and verbal communication skills for cross-functional collaboration

Job Responsibility

Generate and evaluate automation concepts (controls + electrical) to improve safety, quality, cycle time, uptime, and manufacturing cost
Drive innovation by proposing new architecture, components, or methods
Lead feasibility work including definition of requirements, bench testing, and proof-of-concept validation for new automation
Develop, build, debug, and validate semi-automated and automated equipment for fiber optics, including supporting FAT/SAT and factory handoff
Maintain strong awareness of emerging controls technologies and applicable industry standards
apply them pragmatically to improve reliability and maintainability
Develop and improve standard work: electrical/controls design templates, programming standards, reusable modules, work instructions, and troubleshooting guides
mentor engineers/technicians as needed
Create complete controls/electrical design packages including requirements, I/O lists, component selection, panel layouts, safety circuit design, electrical schematics, BOMs, and P&IDs
maintain accurate as-built documentation

What we offer

Medical, dental, and vision plans
life and accidental death insurance
a 401(k) plan
participation in the Company's Incentive Plan
eleven paid holidays in a full calendar year
two weeks of paid vacation (prorated based on start date)

Fulltime

Senior Controls Engineer

JR Automation, a Hitachi Group Company, is driven to deliver customer success wo...

Location

United States , Lake Orion

Salary:

Not provided

JR Automation

Expiration Date

Until further notice

Requirements

5+ years of related experience in controls engineering
Bachelor's or Associate’s Degree in Electrical Engineering or related field, or equivalent experience
Experience with any of the following: PLCs, HMIs, Robotics, Mechatronics, Motion Control, Vision Systems, and/or Programming
Solid leadership experience
Ability to lead simultaneous projects and/or large projects
Experience with CAD (i.e. AutoCAD Electrical)
Travel up to 35% to customer sites & other JR locations
May represent the organization in communications and conferences
Lead teams and influence project direction and progress
Serve as a technical expert in the department and may mentor/train developing engineers

Job Responsibility

Lead technical engineer in development of advanced control systems designs, i.e., robotics, vision systems, SCADA applications and high-level languages for various types of automated equipment
Assist with the successful management of assigned projects as they relate to cost, quality, timing, and customer satisfaction
Recognize and implement design and workflow improvements
Evaluate problems, determine corrective actions, set plans, execute plans, and develop root cause analyses
Troubleshoot robot controllers, ladder logic, electrical control devices, mechanical units, transfer devices, and peripheral equipment
Perform machine power up, debug, and programming
Ensure equipment is designed and programmed to specifications using standard techniques and approaches

Fulltime

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