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As Senior Durability CAE Engineer, you will be leading the assessment of durability attribute for various vehicle subsystems like Suspension, Body Structures, Powertrain, Battery Pack, interiors, exteriors, closures, seating etc. Along with CAE assessments, you will also be involved in testing activities such as test plan development, test to CAE correlation, testing & validation etc. You will have opportunity to drive the design changes by directly working with design teams by running trade-off studies and design optimization loops. You will work with different testing activities like Regulatory, Certification, and Compliance testing as well as different full-system, sub-system & component level testing.
Job Responsibility:
Perform strength, stiffness, and fatigue analysis on different vehicle subsystems (chassis, closures, body structure, powertrain etc)
Perform correlation between test and CAE
Maintain traceable documentation for all durability analysis and test work
Able to create FEM mesh from CAD or from rough sketches
Support design engineers in making sure the parts meet all the durability requirements
Able to learn and use different CAE software tools (nCode Design Life, ANSA, MetaPost, OptiStruct, Hyperworks CAE products, ADAMS etc)
Test and benchmark new analysis tools and techniques
Participate in new CAE method development, process automation and benchmarking tasks
Requirements:
5 + years of related experience
Bachelor's or a higher degree in Mechanical Engineering or a related field
Experience in vehicle level CAE analysis, testing and development
Experience with performing linear analysis, non-linear analysis, fatigue analysis, design optimization, dynamic analysis with industry standard CAE tools
Sound fundamental knowledge of structures and mechanics of materials
Proficiency in using ANSA, HyperMesh, HyperView, MetaPost, nCode, OptiStruct or similar CAE softwares
Strong knowledge of vehicle performance requirements, deriving load cases from requirements, setting performance targets, developing testing and validation plans