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Archer Aviation Logo Archer Aviation · Research and Development

Senior Battery Test Engineer - Abuse

United States, San Jose 134000.00 - 174000.00 USD / Year · Job Posted March 10, 2026
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Job Description

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility

  • Formulate, Lead, and Execute cell, module, and battery pack abuse testing to include Thermal Runaway, Short Circuit, Over-Temperature, Overcharge, and Overdischarge
  • Perform data analysis and create reports
  • Design sub-scale and full scale test rigs for Safety/Abuse tests requiring pcba/hardware and software development
  • Design and deploy custom thermal abuse test equipment and controllers
  • Design bespoke test equipment and test automation software to support cross functional battery R&D testing
  • Mechanical design of test rigs in NX CAD software
  • Development of LabVIEW, Python, and other test development tools
  • Support small scale buck and prototype builds
  • Support troubleshooting and preventative maintenance of battery test equipment and setups
  • Support failure review efforts
  • Perform cell, buck, and pack teardown with the battery engineering team
  • Develop novel test procedures and execute testing
  • Create reports for submission to the FAA

Requirements

  • BS in Mechanical Engineering, Electrical Engineering, Chemical Engineering, or related field
  • 8+ years of experience in cell and battery abuse testing within an engineering or manufacturing industry
  • High Voltage experience
  • Hands-on experience with cell test/data monitoring, battery module and/or pack test/data monitoring
  • Design experience of fixtures, test setups, and procuring parts
  • Experience with PCAN Explorer or CANalyzer applications and the HW used with the applications
  • Hands-on experience preparing samples for test
  • Experience successfully writing SOPs and Test Plans
  • Problem-solving skills
  • Good communication skills
  • Experience with a wide variety of DAQ systems
  • Experience with MATLAB and Python

Nice to have

  • Ability to travel to test facilities
  • Masters degree in engineering
  • Experience with Battery Manufacturing
  • Expert in LabView development applications
  • Experience with high voltage systems: cars, aircraft, etc.
  • Experience with DO-160G, DO-311A, UN 38.3, SAEJ2464
  • Experience with data analysis
  • Experience with Thermal Runaway setup and testing
  • Experience with AVL, Arbin, Neware, Chroma, and/or other Test Cycler Systems or Bi-Directional Power Supplies
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