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Senior Automotive Reliability & EMC Test engineer

United States, Mountain View 125800.00 - 170200.00 USD / Year · Job Posted March 04, 2026
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Job Description

Aeva is seeking a Senior Automotive Reliability & EMC Test Engineer to own validation and compliance testing for automotive LiDAR systems through DV, PV, and production readiness. This role requires a deep understanding of automotive qualification philosophy, not just test execution. You will be responsible for translating OEM requirements and international standards into defensible test plans, identifying risk early, and ensuring our LiDAR products meet automotive durability, EMC, and functional robustness expectations. This is a hands-on role with high accountability, direct interaction with OEMs and third-party labs, and strong influence on hardware design decisions.

Job Responsibility

  • Own automotive reliability and qualification strategy for LiDAR systems and critical sub-assemblies
  • Define and execute DV/PV test plans aligned with ISO 16750 (environmental & electrical loads), IEC 60068, OEM-specific durability requirements
  • Lead environmental and life testing including thermal cycling and thermal shock, vibration and mechanical shock, HTOL / HTOE, damp heat, humidity, corrosion, contamination exposure
  • Drive single-fault robustness validation in support of DFMEA and safety concepts
  • Perform and lead failure analysis, working cross-functionally with EE, ME, optics, firmware, and systems teams
  • Define pass/fail criteria, degradation limits, and design margins
  • Ensure test coverage maps clearly to DFMEA failure modes and OEM expectations
  • Own automotive EMC compliance and robustness testing, including CISPR 25 (emissions & immunity), ISO 11452 (ALSE, BCI, TEM), ISO 7637 (transients), ISO 10605 (ESD), IEC 61000-6-X
  • Define EMC test modes and operating states aligned with real vehicle use cases
  • Lead pre-compliance testing and debug, partnering closely with EE and layout teams
  • Drive EMC mitigation strategy - filtering, grounding, shielding, harnessing, and layout guidance
  • Plan, lead, and technically represent Aeva at third-party EMC test labs
  • Support OEM EMC reviews, audits, and issue resolution
  • Act as the automotive validation point person for assigned LiDAR programs
  • Interface directly with OEM customers, Tier-1s, Third-party test houses
  • Ensure traceability between Requirements → Test plans → Test results → FMEA closure
  • Identify validation gaps early and push for design or test strategy changes before late-stage surprises

Requirements

  • BS or MS in Electrical, Mechanical, or Systems Engineering
  • 5+ years of automotive hardware validation experience
  • Demonstrated ownership of DV/PV or qualification testing for automotive electronics
  • Strong working knowledge of ISO 16750, CISPR 25, ISO 11452, ISO 7637
  • Experience supporting OEM technical reviews or audits
  • Comfortable challenging designs based on test data and automotive risk
  • Strong documentation skills (test plans, reports, customer-facing data)
  • Experience with ADAS sensors (LiDAR, radar, camera) or other safety-relevant ECUs
  • Prior experience at an OEM or Tier-1 automotive supplier
  • Familiarity with DFMEA, single-fault assumptions, and robustness validation
  • Experience coordinating multiple test labs across DV/PV phases

What we offer

  • Equity, bonus, and other forms of compensation may be provided as part of a total compensation package
  • Comprehensive medical, dental, and vision coverage
  • Pre-tax commuter and health care/dependent care accounts
  • 401k plan
  • Life and disability benefits
  • Flexible time off
  • Paid parental leave
  • 11 paid holidays annually

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