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The primary role of the Reliability Engineer (RE) is to apply engineering practices to drive out sources of repetitive failure in equipment and processes. The RE will identify and manage asset reliability risks that could adversely affect plant or business operations. The RE is involved in Early Management (EM) for design and installation stages of Capital projects for new assets and modification of existing assets. The RE conducts and develops various analytical methods for determining reliability of components, equipment, and processes. The RE will be involved in the implementation of Total Productive Maintenance (TPM) Planned Maintenance (PM) Pillar programs. This role acquires process and equipment data, provides analysis of the data to include preparation of charts, diagrams, drawings, calculations, and reports which define reliability problems and makes recommendations for improvements. The level of reliability required for a particular asset will consider the criticality ranking, the economic limitations for equipment up/down time, repair/replacement costs, availability of materials/equipment, etc. The RE will be accountable for eliminating unplanned equipment downtime and reducing the total life cycle cost of the assets.
Job Responsibility:
Apply engineering practices to drive out sources of repetitive failure in equipment and processes
Identify and manage asset reliability risks that could adversely affect plant or business operations
Involved in Early Management (EM) for design and installation stages of Capital projects for new assets and modification of existing assets
Conduct and develop various analytical methods for determining reliability of components, equipment, and processes
Involved in the implementation of Total Productive Maintenance (TPM) Planned Maintenance (PM) Pillar programs
Acquire process and equipment data, provide analysis of the data to include preparation of charts, diagrams, drawings, calculations, and reports which define reliability problems and makes recommendations for improvements
Accountable for eliminating unplanned equipment downtime and reducing the total life cycle cost of the assets
Live the Owens Corning Safety Stand- Living Safely
Ensures a safe and environmentally compliant workplace where safety is first priority
Leads and support safety initiatives and processes to drive to zero incidents
Trains and develops employees to safely perform their jobs
Gathers and examines basic reliability data from data bases, field tests, CMMS systems and other data sources, and correlates the data using well defined engineering techniques and procedures
Assist/Learn and eventually facilitate Root Cause analysis/Root Cause Failure Analysis
Determine Bad Actors and Prioritize findings to focus on the largest or most critical opportunities
Confer with Subject Matter Experts (SME), Maintenance Leaders, and other Reliability Engineers to develop a plan in partnership with Operations and Maintenance, and effectively and economically improve equipment and process designs
Improves asset total life cycle cost across the enterprise
Partners with Capital Delivery to ensure the EM focus on reliability and maintainability of new and modified equipment installations
Teaching and training of PM Pillar and reliability concepts/tools/methodologies
Defines, develops, monitors and refines asset maintenance strategies
Partners with plant PM Pillar/maintenance teams to define, develop and refine the Preventative/Predictive Maintenance program
Application of Storeroom/MRO best practices
Provides reliability based and precision maintenance training
Provides feedback on expectations and performance for PdM team members
In partnership with Maintenance Leader, leads and builds an effective work team to increase plant performance and drive continuous improvement
Defines and deploys appropriate reliability knowledge and capabilities for plant Maintenance teams members: Supervisors, Engineers and technicians
Leads/Manages external resources on projects and programs
Requirements:
3-5 years of industrial manufacturing/maintenance or reliability experience
A Bachelor's degree (preferably in Engineering, Science, Operations or Business)
High working knowledge of common CMMS systems, SAP preferred
Working experience and application of TPM (Total Productive Maintenance)
Condition-based monitoring technologies like vibration, thermography, ultrasonic, motor circuit analysis, tribology
Experience with Reliability practices and processes such as Root Cause Failure Analysis (RCFA)
Equipment Criticality Ranking (ECR)
Failure Modes, effects and criticality analysis (FMECA)
Weibull Analysis
Fault Tree Analysis (FTA)
Hazard and Operability Analysis (HAZOP)
Pareto Analysis
Etc.
Certified Maintenance and Reliability Professional (CMRP)
Project Management
Able to engage and care for people starting with safety
Excellent at listening, following up on commitments, and building strong teams
Strong process, engineering, and technical abilities
Business and financial acumen
Ability to influence without authority
Ability to manage multiple priorities or projects at one time
Nice to have:
Working experience and application of TPM (Total Productive Maintenance)
Condition-based monitoring technologies like vibration, thermography, ultrasonic, motor circuit analysis, tribology
Experience with Reliability practices and processes such as Root Cause Failure Analysis (RCFA)
Equipment Criticality Ranking (ECR)
Failure Modes, effects and criticality analysis (FMECA)
Weibull Analysis
Fault Tree Analysis (FTA)
Hazard and Operability Analysis (HAZOP)
Pareto Analysis
Etc.
Certified Maintenance and Reliability Professional (CMRP)