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Reliability Engineer – Performance & Life-Cycle Assurance

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Mach Industries

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Location:
United States , Huntington Beach

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

150000.00 - 200000.00 USD / Year
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Job Description:

Mach Industries is seeking a Reliability Engineer who will own the end-to-end reliability lifecycle for our UAS platforms, subsystems, and processes. In this role you will ensure that our systems meet reliability, maintainability, and operational life-expectancy targets in the context of mission-critical defense applications. You will manage data-driven strategies to predict and prevent failures, extend system life, and ensure safe, dependable operation in demanding environments.

Job Responsibility:

  • Develop, deploy and maintain a reliability program plan for our UAS platforms and key subsystems (hardware, firmware, software) following best-practices (e.g., failure-mode and effects analysis (FMEA))
  • Define reliability and maintainability requirements and metrics (e.g., MTBF, MTBR, availability, mission readiness, failure rate targets) early in the design lifecycle, and track performance through production and field operation
  • Using data (lab testing, manufacturing, field returns, in-service logs) perform analytics to identify trends, root causes of failures (RCFA), latent defects, and reliability risks—then drive corrective and preventive actions
  • Define and oversee reliability test plans, accelerated life testing, environmental stress screening, field-data analysis, degradation modelling and life-cycle modelling in collaboration with test & validation teams
  • Monitor key reliability indicators (e.g., failure-rate trending, early‐life failures, wear-out characteristics, maintenance cost per unit time/mission, parts-life forecasting) and provide actionable insights to leadership
  • Communicate reliability status, risk posture, and improvement plans to senior leadership and stakeholders, including interfacing with defense-customer reliability/quality requirements and audits if applicable

Requirements:

  • Bachelor’s or Master’s degree in Mechanical Engineering, Electrical/Electronic Engineering, Aerospace Engineering, Systems Engineering or related discipline
  • 5+ years of reliability engineering (or similar) experience in complex hardware-centric systems
  • preferably in aerospace/defense/unmanned systems or high-reliability industrial/automotive environments
  • Demonstrated experience applying reliability methods such as FMEA, FMECA, and RCFA
  • Strong data-analysis skills: ability to ingest large data sets (field returns, operational logs), perform statistical/trend analysis, build dashboards, derive actionable insights
  • Experience with reliability testing: accelerated life tests, environmental stress screening, vibration/thermal/thermal-cycle/shock/humidity, life-cycle modelling
  • Knowledge of safety‐critical system standards and regulatory requirements (e.g., MIL-STD, DO-178, DO-254)

Nice to have:

  • Prior experience in UAS/unmanned aerial systems, defense/mission-critical systems, or high-availability aerospace systems
  • Hands-on experience in collaborating with design/production/field teams and influencing change in systems/products based on reliability findings
  • Familiarity with manufacturing and supplier reliability practices, and reliability in high-volume production environments - including supplier reliability and high-volume manufacturing
  • Experience working with growth-stage companies, building reliability infrastructure from the ground up
What we offer:
  • Offers Equity
  • healthcare
  • dental and vision plans
  • retirement savings
  • paid time off
  • continuing education
  • training
  • career growth

Additional Information:

Job Posted:
February 18, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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