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The Quality Final Assembly supervisor has the responsibility to ensure that all customer and Aptiv requirements are in compliance within final Assembly area processes, comply 100% with customer specific requirements, control plan execution and PFMEA update.
Job Responsibility:
Ensure proper administration of the quality inspectors and improve resources available
Ensure proper follow up for the product audit at Final Assembly areas
Ensure proper follow up for process audit and LPA’s audits in Final Assembly areas
Ensure control of non-conforming product, rework process and disposition of nonconforming product
Ensure corrective action implementation and follow up for internal and external complaints
Ensure proper workloads for quality inspectors at FA area
Ensure presenteeism of quality inspectors in the final Assembly area
Meeting with Auditors to review problems reported by the previous shift and communicate to mfg. technicians
Walk Product audit by quality inspectors levels
Ensure proper execution of the product audit at final assembly area
Ensure training on product audit IATF requirements for FA quality Inspectors
Request action plans for the demerits of the Product audit
Walk Process audit by quality Inspector levels
Ensure proper Execution of the Process Audit
Ensure training on process audit IATF requirements for FA quality Inspectors
Execute LPA audit for the FA area
Request action plans for the demerits of the audit
Validate key stations and certification
Secure operator certifications at key stations
Walk of respect for the material / 5S's in FA area
Audit shelf presence and functionality according to WPO
Verify the presence of the installed quality gates
Ensure the necessary sampling and certification at each quality gate
Prepare presentation for daily communication meeting of red labels, internal complaints and customer complaints
Coordinate daily communication meetings for red labels, internal complaints and customer complaints
Walk audit by quality technician levels
Monitor pending action plans
Ensure that control of non-conforming product is handled according procedure requirements
Ensure that documentation and records for the non-conforming product is maintained and preserved
Ensure proper disposition of the suspect and non-conforming product
Ensure root cause analysis and corrective actions for top quality issues of non-conforming product
Ensure that all corrective action related with the Final Assembly area from internal and external complaints are followed and implemented
Ensure that the all information related to internal and external complaints is deployed and updated in a properly way at the FA process area (Quality Gates, VPS, Process Letters, Work Methods, Fast Response Tracker)
Ensure that the effectiveness of the corrective action is validated with different tools defined for this purpose (DPS, LPA’s, Fast Response, etc.)
Ensure Look Across of corrective actions identified for internal and external complaints