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This position reports to the Site Project Engineering Manager and is responsible for providing instrumentation expertise for projects with emphasis on instrumentation specification and design, Safety Instrumented System (SIS) design and specification, work plan writing and preparation, cost estimation, equipment procurement, system startup, data management and reporting, and system troubleshooting (as required) for Bayer.
Job Responsibility:
Manage multiple tasks to ensure projects are completed on time and on budget, with a high degree of internal and external client satisfaction
Communicate project/task status and issues with project manager, client and/or company management
Use engineering discipline and experience to solve project issues during installation
Locate project drawings and provide initial markups to drafting for incorporation
Oversee and prepare designs and work plans, from conceptual design through detailed design packages
Work with Functional Safety Project Manager to prioritize and implement projects to support Bayer migration and PHA efforts
Provide a basis for utilization of instruments/valves based on Bayer Functional Safety procedures
Develop cable schedules, instrument indices, equipment lists, and material takeoffs
Prepare requests for bids for subcontractors and material vendors
Prepare construction and equipment specifications, including means and methods
Compare bids and recommend the selection of subcontractors and material vendors
Perform field walks on project opportunities to determine the available DCS connections, existing instruments and control schemes, utility/facility constraints, and assist with preparation of cost estimates
Work with site DCS team to implement changes to the DCS as it applies to assigned projects
Understand and have experience working with various voltage levels including: 24VDC, 120VAC, and 480VAC
Understand and have experience working with instrumentation systems including: 4-20mA, 0-5VDC, and 0-10VDC
Perform the function of field engineer, including hands on field work and/or field engineering, supervision of subcontractors on the job site, review of daily work schedule and budget
Perform QA/QC in the field to ensure construction work is performed in accordance with design specifications
Communicate and coordinate work quality or safety concerns to the Bayer construction coordinator, project manager, general manager, and technology manager as necessary to ensure proper and safe completion of the project
Assist the Bayer construction supervisor and system operators with equipment commissioning and startup, and operational troubleshooting as necessary
Requirements:
At least 8 years' instrumentation engineering experience
Prefer at least 5 years' experience in chemical production or refinery
Strong written and verbal communication skills
Strong computer skills, including proficiency with the Microsoft Office Suite
BS or higher Electrical Engineering degree
Self-starter
Demonstrated leadership skills
Ability to take direction and act independently
Strong organization skills
Ability to manage multiple priorities
Ability to climb stairs or ladders unassisted
Nice to have:
Knowledge of Safety Instrumented Systems (SIS), Safety Integrity Level (SIL) and Safety Requirement Specifications (SRS)
Experience and practical knowledge with International Electrotechnical Commission Standard IEC 61508