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Production Control/Material Control Specialist

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Ford Motor Company

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Location:
United States , Michigan

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Category:

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Contract Type:
Not provided

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Salary:

96720.00 - 162120.00 USD / Year

Job Description:

This role oversees production control and material control for the BOBM Plant by leading operating plan development, aligning free demand with MSAP, Launch, Supply Chain, and plant teams, and ensuring accurate allocation, stable releases, and timely operating plan submissions. It supports daily and weekly scheduling, catch‑back planning, supplier follow‑up, and flawless material flow to the production line, while managing engineering changes, balance‑outs, JIT delivery, and finished cell inventory levels across in‑plant, stockpile, in‑transit, and obsolescence categories. The position is responsible for SAP MRP deployment support, data management and correction in ERP systems, and preparing accurate SQDCPME, policy deployment, and operating review reports. Additionally, it analyzes data to drive inventory and cost‑reduction roadmaps, assists in developing process and system improvements, and leads capacity planning by assessing demand changes, using GCP (Global capacity planning system) for part‑capacity validation, and coordinating with Purchasing, STA, Finance, and suppliers on capacity studies and tooling approvals.

Job Responsibility:

  • Lead for BOBM Cell Plant Production Operation Plans (OP Plans)
  • Develop a Buildable and Efficient Operating plan for the Plant
  • Ensure allocation accuracy and alignment with the Operating Plan
  • Ensure PTP/PTS/ Release stability targets are met and develop actions plans for any issues
  • Timely submission of the Operating Plan and ensure supplier release are published as per the agreed cadence
  • Liaise with the Plant and develop catch back plans in case of losses
  • Update releases based on daily Production performance
  • Liaise with MP&L OBS team/ NMP and provide accurate Assumption letter submission to sales capturing new launch and Balance out
  • Ensure day-wise / week-wise scheduling is done in line with capacities and constraints
  • Liaise with sales to get orders as per allocation and develop alternate plans in case of order shortfalls
  • Responsible for MIS reports (PTS/ PTP/ DPR/ PCM reports)
  • Follow up on supplier's material supply issues and make sure flawless materials' supply to production line
  • Support the MP&L MRP Development and Deployment Plan through the Explore, Realization, Test, and Hypercare phase of launching SAP
  • Manage the department's forward model, including engineering change control and balance outs
  • Ensure just-in-time material flow to avoid production disruptions
  • Respond to customer changes, quality containments, shipping adjustments, and schedule changes
  • Manage BOBM finished cell inventory levels to “Best In Ford” level, including in plant stock, stockpile, in transit, obsolescence etc
  • Identify and correct data gaps in the SAP system
  • Submit plant production performance reports to plant and division management
  • Assure accurate SQDCPME scorecards, policy deployment reports, and Plant Operating Review reports
  • Support data management and policy deployment objectives at the plant level
  • Develop inventory and cost reduction roadmaps for MP&L tasks
  • Assist in the development of information and process systems
  • Understand near-term demand changes at Feature/Mix/Volume level
  • Process GCP [ Global capacity planning] system for variant level applicability of parts to identify capacity swap feasibility
  • Coordinate with NA Purchase/STA& follow-up with suppliers for supportability confirmation through interim capacity study
  • Follow-up with finance for tool funding approval & with Purchase for Tool order kick off

Requirements:

  • Bachelor’s degree
  • At least 3 years’ experience in production planning management in large enterprises (materials, electronics, automotive and other industries)
  • Proficient in using office software, familiar with ERP or SAP systems
  • Excellent data analysis ability

Nice to have:

  • Business/Engineering degree / MBA preferred
  • At least 5 years’ experience in large manufacturing enterprises
  • Familiar with the operation process of manufacturing enterprise warehouse, with the ability of quality management, process optimization and overall organization
  • In depth knowledge & experience in OTD function
  • Proficient in ERP software such as SAP, Office software, excellent document writing ability
What we offer:
  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
  • Paid time off and the option to purchase additional vacation time

Additional Information:

Job Posted:
March 26, 2026

Employment Type:
Fulltime
Work Type:
On-site work
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