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The process engineer contributes to the safety, reliability, and profitability of plant operations through the development, application, and optimization of chemical process technologies. This position will develop a hands-on and thorough working knowledge of plant processes and serves as a technical resource that is utilized by many departments within the company. This position will provide engineering, technical, and potential supervisory support to operations, maintenance, process safety, and engineering teams. The incumbent will contribute to achieving organizational objectives by participating in, coordinating, and leading production initiatives, technology improvements, capital projects, health, safety, ecology, quality assurance, and logistics.
Job Responsibility:
Maintains excellent communication and a professional working relationship with all departments and plant personnel
Provides production and process optimization, troubleshooting, data analysis, and technical support to the operations organization
Monitors process and production metrics on a daily/weekly basis, reviewing KPI's, operating logs, Distributed Control System (DCS) trends, PI Data Base trends, quality lab results, and other sources of data to ensure reliable, consistent, and cost-effective operations
Monitor product yields, catalyst life and process efficiencies
Intervene where appropriate to identify and resolve operating issues
Provides detailed engineering support to meet Process Safety Management requirements including to monitoring and progression within the Management of Change process, Pre-Startup Safety Reviews, and safety layer evaluation and disablement risk assessments
Works with the EHS team to assure full comprehension of all permit conditions with the operating unit personnel and apply appropriate safety and control measures (DCS process control loops, alarms, operating procedures, etc.) that enables full compliance to permit limits
Develops process standards, operating procedures, diagrams, training materials, and job aids as required to properly document, teach, and manage efficient and sustainable production
Organizes, leads, and participates in improvement initiatives, projects, and process optimization to deliver specific, focused, time bound improvement objectives
Designs and implements new processes and/or equipment upgrades
Manage applicable small and large projects including potential capital project assignments as necessary to support plant improvements including those that address quality, operating reliability, costs, and production throughput
Provides a working knowledge of the maintenance activities in order to determine what can be done while on-stream and what must be deferred to a shutdown period
Actively Participates within Process Hazard Analyses and Layers of Protection Analysis teams
Actively participates in incident investigations and problem-solving exercises as needed
Actively participates in turnaround and/or plant shutdown activities. This does include planning, implementation, and verification stages
Establishes and implements processes and procedures to meet departmental process safety and internal controls requirements
Ensures that established processes/procedures are followed as designed
Works with site and corporate team members to identify deficiencies in existing processes/procedures, the need for new ones, and the extent to which such processes/procedures are being followed
Develops and implements corrective actions with regard to department internal controls as necessary
Requirements:
BS degree in engineering
Engineering experience in a production, manufacturing, or plant environment
Exposure to project management and implementation
Solid communication skills including the ability to effectively converse in English, compose written documents and interact effectively with peers and supervisors
Familiar with applicable codes, regulations, and standards
Ability to work in a safe manner that promotes the health and well-being of the individual and the environment
Willingness and enthusiasm to work as a team player toward organizational goals
Strong analytical, troubleshooting, and decision-making skills
Physical capability, availability, willingness, and ability to work in a team environment
Ability and willingness to collect field data, enter process equipment for inspections, and perform routine field engineering work in an operating chemical facility environment
Effective organizational, time management, and communication skills
Good interpersonal and influential skills
Strong computer related skills, process simulation experience preferred
Self-motivation in advancing to the highest level possible
High functioning engineering knowledge and related work experience