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We are looking for a Process Engineer to join our North Rocks factory. Process Engineers are required to support Manufacturing teams by focusing on elimination of losses and waste on the production line including, but not limited to, minor stoppage reduction, change over time reduction, elimination of RPM waste; other non-value-added reduction activities and support of digital related projects. It is a critical role for developing our factory to a World Class standard: zero defects, zero waste and zero losses. The successful candidate will extensively apply the full range of Autonomous Maintenance and Focused improvement methods and tools including Centrelines (CL); Clean, Inspect & Lubricate (CIL’s); Standard Work Instructions (SWI); Tagging; Root Cause Analysis (RCA) and Kaizens; Plan, Do, Check, Act (PDCA); Single Minute Exchange of Dies (SMED) and 5S.
Job Responsibility:
Eliminate Waste and Loss according to the UMS (Unilever Manufacturing System) prioritization process using BPCD (Business priority and cost deployment), FI, AM and PM pillar tools and methodologies. Lead prioritization of losses and recommend focus areas for the department
Directly responsible for AM and FI pillars in the department
Run to Standard (R2S) implementation: (Data collection and analysis, Prioritization of losses, Problem solving, SMED, AM activities definition and machine settings (Centerlines or Process parameters definition)
Train line crews on technical standards and restoration of basic conditions (Stability sustainability)
Upskilling the line crews in AM and FI tools to ensure we are equipped with the right ability
Adhere to and follow Good Manufacturing Practice (GMP) hygiene standards
Support Safety, Hygiene, GMP and Quality initiatives in the department
Drive 5S standards
Requirements:
Experience in FMCG manufacturing undertaking the duties of a Process or Reliability Engineering for minimum 2 years, working with and training/coaching line crews
Unilever Manufacturing System/World Class Manufacturing (UMS/WCM) or similar lean/TPM methodologies including RCA and FI
Business acumen and financial tools, understanding of the Master plan, factory priorities and how manufacturing performance of the site correlates with its finance KPIs and Business Groups (BGs) targets achievement
Engineering degreed preferably. Potentially this is a development role for a technician, technical operator or leading hand with a good understanding of R2S/Manex methodologies and strong leadership/coaching skills.