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Process Engineer for Industrialization & NextGen Aircrafts – Composite Manufacturing

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Airbus

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Location:
Spain , Illescas

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Category:

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Contract Type:
Not provided

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Salary:

Not provided

Job Description:

Join our Manufacturing Technologies team to lead the critical industrialization phase of advanced composite components at the Illescas Plant. While we are part of a global R&T network, this specific role is focused on the execution, scale-up, and operational excellence of new industrialization programs. You will be responsible for defining, validating, and optimizing manufacturing processes for composite structures. You will bridge the gap between engineering design and shop-floor reality, ensuring that processes involving Layup (FPM/AFP), Hot Debulking, and Curing are robust, efficient, and meet our rigorous quality standards.

Job Responsibility:

  • Lead the industrialization of composite manufacturing lines at the Illescas site
  • Define and qualify specific manufacturing processes, with a primary focus on Layup technologies and Hot Debulking
  • Oversee the end-to-end composite cycle, including bagging, autoclave cure cycles, debugging/demoulding, and subsequent trimming and drilling operations
  • Analyze manufacturing results through rigorous inspection protocols, including dimensional inspections and Photogrammetry
  • Manage process validation using Non-Destructive Testing (NDT) and destructive testing methods
  • Lead troubleshooting activities on the shop floor to resolve technical issues during the ramp-up phase
  • Act as the focal point for Airbus Process Instructions (AIPIs)
  • Collaborate with Engineering and Quality teams to co-design processes that enhance manufacturability (DFM)
  • Utilize project management and quality tools (PFMEA, PDCA, Risk Analysis) to mitigate industrialization risks

Requirements:

  • Strong engineering background with a specialization in Aeronautical Composite Materials
  • Proven experience in Layup technologies: FPM (Flat Ply Placement) and AFP (Automated Fiber Placement)
  • Experience with Hot Debulking (highly desired)
  • Knowledge of Autoclave curing processes and bagging techniques
  • Knowledge of Trimming, drilling, and assembly of composite parts
  • Knowledge of Dimensional Inspections, Photogrammetry, and Non-Destructive Testing (NDT) methods
  • Demonstrated ability to define, set up, and industrialize manufacturing systems in a factory environment
  • Experience with prepreg materials and an understanding of their behavior compared to dry fiber
  • Competence in project management, specifically regarding planning, cost control, and industrial risk management
  • Familiarity with environmental solutions and Health & Safety practices in an industrial setting
  • English: Professional level (C1/C2) is mandatory
  • Spanish Professional level
  • Hands-on Approach
  • Problem Solver
  • Collaborative
  • Adaptable

Nice to have:

Experience with Hot Debulking

What we offer:
  • Vacation days plus additional days-off along the year
  • Attractive salary
  • Hybrid model of working when possible, promoting the work-life balance
  • Collective transport service in some sites
  • Benefits such as health insurance, employee stock options, retirement plan, or study grants
  • On-site facilities (among others): free canteen, kindergarten, medical office
  • Possibility to collaborate in different social and corporate social responsibility initiatives
  • Excellent upskilling opportunities and great development prospects in a multicultural environment
  • Special rates in products & benefits

Additional Information:

Job Posted:
February 22, 2026

Employment Type:
Fulltime
Work Type:
Hybrid work
Job Link Share:
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