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Hadrian is seeking a Process Engineer, Casting to join our Scoping & Special Projects team. This role is ideal for an engineer with deep casting expertise and a systems mindset. You will lead the technical decomposition of complex customer requirements into scalable factory cell designs, with a focus on sand and investment casting.
Job Responsibility:
Analyze Bills of Materials (BOMs), CAD models, and technical drawings to classify casting parts by process complexity, alloy type, size, and risk
Develop first-principles cycle-time models using simulation data, standard routings, and historical performance metrics
Define and document end-to-end casting process flows, including melt preparation, mold/core fabrication, pouring, and post-processing
Translate technical scoping outputs into capital and operational requirements for factory implementation (equipment, staffing, takt planning)
Collaborate cross-functionally with quality and inspection teams to define inspection strategies, CTQ checkpoints, and measurement system analysis plans
Requirements:
5+ years of experience in process engineering within sand or investment casting environments, including melt and mold/core operations
Proficiency with casting simulation tools (e.g., MAGMASOFT, ProCAST) and experience validating simulation outcomes against real-world results
Strong understanding of quality systems, including authorship of PFMEAs and control plans
experience executing AS9102-compliant First Article Inspections (FAIs)
Familiarity with sand testing methods (e.g., GFN, permeability, moisture, compactability) and binder ratio control protocols
Nice to have:
Experience designing greenfield manufacturing cells or establishing lab infrastructure for heat treatment or sand testing
Knowledge of aerospace and defense casting standards (e.g., NADCAP, ASTM specifications, traceability requirements)
Familiarity with casting automation technologies and non-destructive testing (e.g., PT, RT, UT) methods
Exposure to regulated manufacturing or reporting frameworks (e.g., PPAP, EVMS, IPMDAR)
What we offer:
Medical, dental, vision, and life insurance plans for employees
401k
Relocation support may be provided for certain situations, based on business need