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Principal Process Safety Engineer

United States, Allentown · Job Posted February 20, 2026
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Job Description

This role does not directly support PSM programs or specific "element" implementation, PSM/RMP compliance mandates and/or auditing functions. The focus is on the technical engineering aspects of process safety.

Job Responsibility

  • Provide technical process safety engineering support services to Evonik Divisions and Business Lines to support their responsibility for designing, constructing, and operating safe chemical production processes throughout the process lifecycle
  • Perform various process safety calculations related to e.g. the design of new emergency relief systems, the evaluation of existing emergency relief system designs, dispersion analysis, flammability analysis, consequence modeling, combustible dust hazards, reactive hazard analyses & evaluation, etc.
  • Determination and evaluation of process hazards from process deviations
  • Development and evaluation of process safety concepts for production plants at our production sites (national and international)
  • Safety technical consultancy on prevention and protection concepts and technical solutions for production plants and within investment projects (national and international)
  • Close cooperation with production, process technology and engineering

Requirements

  • B.Sc. in Chemical Engineering, Process Technology or Chemistry minimum, M.Sc. or PhD preferred
  • 5 years minimum required, 10 years preferred of Professional experience in chemical industry in process safety, facilitations and/or safety calculations, production, engineering or notified body
  • Knowledge and experience in safety engineering
  • Knowledge of relevant local regulations and industry standards
  • Strong analytical skills, systematic and structured way of working
  • Very good English written and spoken language skills
  • Strong team and communication skills
  • Initiative, sense of responsibility, flexibility
  • Up to 25% Travel

Nice to have

  • Facilitation of process safety discussions as PHA leader (HAZOP/PAAG, structured What-If)
  • Preparation for and support of Hazard Identification (HazId) studies, Hazard Identification & Risk Assessment (HIRA) studies, Process Hazard Analyses (PHA), Facility Siting Analyses (FSA), etc.

What we offer

  • Work on exciting and challenging topics together with a team in an ultra-modern, innovative and creative environment
  • Intensive on-the-job training with expert colleagues
  • Performance related pay
  • Opportunity for personal and professional development

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