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Archer Aviation Logo Archer Aviation · IT - Software Development

Principal Powertrain Simulation Engineer

United States, San Jose 208080.00 - 267600.00 USD / Year · Job Posted March 10, 2026
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Job Description

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility

  • Research and develop novel motor technologies including new topologies, advanced materials, and innovative manufacturing processes for aviation applications
  • Lead electromagnetic design using advanced finite element simulation tools (FEMM, Ansys Maxwell, MotorCAD, JMAG, or equivalent)
  • Develop high-fidelity multi-physics models coupling electromagnetic, thermal, mechanical, and structural domains
  • Create and validate reduced-order models for rapid design iteration and system-level integration
  • Develop new simulation capabilities and modeling methodologies to advance motor design processes
  • Implement parametric modeling frameworks enabling efficient design space exploration and optimization
  • Develop and deploy optimization strategies for motor design including multi-objective optimization of efficiency, power density, thermal performance, and cost
  • Perform sensitivity analyses and uncertainty quantification to guide robust design decisions
  • Conduct trade studies evaluating motor topologies, winding configurations, cooling strategies, and materials
  • Analyze manufacturing tolerances and their impact on motor performance and quality

Requirements

  • Master's degree in Electrical Engineering, Mechanical Engineering, Aerospace Engineering, or related field
  • Strong mathematical and physical understanding of electrical machinery and electromagnetic theory
  • 5+ years of experience in electric motor design, development, or manufacturing
  • Expert-level proficiency with electromagnetic finite element simulation tools including: Required: Strong experience with at least two of the following: FEMM, Ansys Maxwell, MotorCAD, JMAG, or equivalent FEA tools
  • Multi-physics simulation coupling electromagnetics, thermal, and mechanical domains
  • Model validation and correlation with test data
  • Strong programming skills in MATLAB and/or Python for modeling, analysis, and automation
  • Deep knowledge of electric motor technologies including: Permanent magnet synchronous motors (PMSM), induction motors, and emerging topologies
  • Electromagnetic design principles and optimization
  • Thermal management and cooling strategies
  • Mechanical design including rotor dynamics and structural analysis
  • Manufacturing processes and their impact on motor performance

Nice to have

  • Proven track record of developing new motor technologies from concept through production
  • Experience managing technology development programs with multiple stakeholders
  • Strong communication skills with ability to present complex technical concepts to diverse audiences
  • Self-motivated with ability to work independently and drive technical initiatives
  • Experience with design for manufacturing and design for cost (DFM/DFC) principles
  • Familiarity with motor control strategies and power electronics integration
  • Experience with: Advanced materials including soft magnetic composites, silicon steel, and high-temperature magnets
  • Additive manufacturing and advanced winding techniques
  • Design of experiments (DOE) and statistical analysis methods
  • Hardware-in-the-loop (HIL) testing and real-time simulation
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