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Mach Industries is seeking a Principal Flight Test Engineer to serve as a senior technical authority and mentor within the Flight Test organization. This role is responsible not only for the execution and strategy of autonomous flight testing, but also for developing the next generation of flight test engineers through direct mentorship, technical leadership, and establishment of disciplined test practices. You will report directly to the Head of Flight Operations and work closely with Systems Engineering, GNC, Autonomy, Software, Structures, Propulsion, and Safety leadership. You will define how Mach conducts flight testing—establishing standards, processes, and infrastructure consistent with industry best practices from leading autonomous aerospace and defense organizations. You will own the end-to-end validation and verification strategy across ground and flight test phases, spanning component-level, subassembly, and fully integrated vehicle testing.
Job Responsibility:
Serve as Principal Technical Authority for flight and ground test engineering across autonomous aircraft programs
Mentor and technically guide junior flight test engineers
Establish internal best practices, templates, and training material for flight test engineering at Mach
Own and execute test strategies for autonomous and semi-autonomous aircraft, spanning multiple vehicle classes and propulsion types
Lead autonomy mode progression, incremental enablement, and regression testing across vehicle types
Partner with GNC and Autonomy teams to define measurable performance metrics, safety monitors, and success criteria
Lead flying qualities and handling qualities evaluations appropriate to the vehicle class and mission
Design test methods to evaluate new and existing mission CONOPs
Lead Flight Readiness Reviews (FRR), Test Readiness Reviews (TRR), and Post-Test Data reviews and squawks
Act as test conductor during flight operations
Coordinate flight test execution across engineering, flight ops, safety, and program teams
Lead system safety activities including Test Hazard Analysis (THA) development and Safety Review Board (SRB) meetings
Define knock-it-off criteria and real-time safety decision thresholds
Maintain and evolve Mach’s Flight Test Safety Management System (SMS)
Interface with DoD range safety and airworthiness authorities
Guide the design and build-out of flight test infrastructure
Define standards for data collection, reduction, and archival
Support scaling of the flight test organization through hiring input and organizational design
Requirements:
Bachelor’s degree in Aerospace, Mechanical, Electrical, or related Engineering discipline (Master’s preferred)
10–15+ years of aerospace experience, with significant responsibility in flight test engineering roles
Demonstrated experience developing and testing autonomous or highly augmented aircraft systems across multiple vehicle classes
Experience writing and executing flight and ground test plans at the component, subassembly, and system levels
Proven ability to design and execute flying qualities evaluations, including development of novel techniques where standards are insufficient
Experience operating on DoD or restricted test ranges
Demonstrated mentorship and technical leadership of early-career engineers
Nice to have:
Graduate of a recognized Test Pilot School (TPS) or equivalent advanced flight test training (e.g., military, government, or accredited civilian TPS)
Experience with mission planning tools, autonomy frameworks, and custom GCS software
Pilot (Part 107 and/or 61), or extensive RC flight test background
Calm, decisive leadership in high-risk or time-critical test environments
Strong organizational skills with a bias toward disciplined execution and data integrity
What we offer:
Offers Equity
healthcare
dental and vision plans
retirement savings
paid time off
continuing education, training, and career growth funds